Automatic Syrup Filling, Capping and Labeling Production Line

1. Industry Background & Development Vision
The global pharmaceutical manufacturing industry maintains steady growth, with continuous upgrading of production equipment and technical standards. As an important part of pharmaceutical preparation production, liquid filling and packaging production lines are developing in the direction of intelligence, high precision and compliance with international standards.
For pharmaceutical manufacturers, building a stable, efficient and easy-to-operate production system is the key to improving product quality and production efficiency. Advanced liquid processing equipment can achieve stable filling, reliable capping and accurate labeling, meeting strict production specifications and quality management requirements.
Future pharmaceutical machinery will focus on cross-market application and technological innovation, providing reliable supporting equipment for pharmaceutical production worldwide with stable performance and reasonable configuration. The core development concept focuses on high-quality equipment, standardized services and efficient production, continuously promoting technological iteration and talent training to meet the global demand for pharmaceutical production equipment.

2. Production Line Composition
This set of automatic liquid processing production line is mainly composed of three core equipment, which can complete bottle feeding, filling, capping and labeling in sequence, forming a continuous and stable production system.
Automatic bottle feeding machine
Pump servo-controlled 2-head filling and capping machine
Automatic labeling machine
The whole line is designed for syrup filling and packaging, with a stable production capacity of more than 500 bottles per hour, suitable for bottle specifications of 250-500ML.

3.1 Bottle Feeding Machine
The bottle feeding machine is composed of a sorting tray and conveying track, responsible for storage, buffer and direction guidance of bottles in the assembly line.
Diameter 900mm feeding disc with feeding platform for convenient loading
Independent adjustable-speed motor, compatible with linkage control
Frame made of 304 stainless steel
Equipped with four adjustable fixed support legs
Compact structure and stable operation

3.2 2-Head Filling and Capping Machine (Servo Control)
This equipment integrates empty bottle sorting, liquid filling, cap sorting and capping, suitable for round and special-shaped bottles in pharmaceutical and biological industries. It adopts PLC and touch screen for full-process control, with a protective cover and multiple safety protection functions.
Filling system
Adopts 316L stainless steel plunger pump with servo control
Filling accuracy up to ±1%
Submersible filling mode, no dripping, foaming or overflowing
Quick-release structure for easy cleaning and maintenance
Functions: no bottle no filling, automatic stop in case of blockage
Capping system
Electromagnetic oscillation cap sorting for orderly arrangement
Constant-torque capping head, automatic slip after capping in place
Prevents damage to caps and bottles
Adjustable capping speed
Design features
Man-machine touch screen operation, manual / automatic dual modes
Parts contacting liquid adopt 316L stainless steel, meeting GMP requirements
German oil-free bearings to avoid product contamination
Stable performance, compact structure and easy maintenance

3.3 Automatic Labeling Machine
The self-adhesive labeling machine realizes stable and high-precision labeling, with intelligent control and fault self-detection.
Touch screen + PLC control, intuitive operation
Automatic matching of feeding and labeling speed
Counting and preset quantity functions, automatic stop when reaching the set value
No bottle no labeling
Height-adjustable shock-absorbing support legs
All contact parts made of high-quality stainless steel, compliant with GMP

4. Main Technical Parameters
Production process: Bottle feeding → Filling → Capping → Labeling → Connecting to downstream packaging
Suitable bottle volume: 250-500ML
Applicable liquid: Syrup
Filling accuracy: ±1%
Capacity: >500 bottles/hour
Filling heads: 2 heads
Capping heads: 1 head
Power supply: 380V/50Hz (main line); 220V/50Hz (labeling machine)
Air supply: 0.3-0.5MPa
Gross weight: About 700kg
Materials: Product contact parts 316L stainless steel; frame 304 stainless steel

5. Design & Quality Standards
All product-contact parts use food-grade and pharmaceutical-grade materials, meeting FDA and GMP standards
Corrosion-resistant design, suitable for daily cleaning and disinfection
Humanized operation layout, convenient for cleaning, maintenance and operation
Complete safety protection: door opening shutdown, fault alarm, blockage automatic stop
Stable configuration of electrical components to ensure long-term reliable operation

6. Packaging & Transportation
Equipment adopts professional export packaging:
Internal plastic film wrapping for dustproof and moistureproof protection
External standard wooden cases suitable for sea and air transportation
Safe loading and fixing to avoid damage during long-distance transportation

7. Quality Assurance & Service
Equipment warranty period: 1 year after on-site commissioning
Free repair for quality problems under normal use
On-site installation and commissioning service provided
Professional operation training and technical guidance
This automatic syrup filling, capping and labeling production line integrates high precision, stability and compliance, providing a reliable and efficient solution for pharmaceutical liquid preparation production.