DPP‑180 Alu‑Plastic & Alu‑Alu Blister Packaging Machine
Product Overview
DPP‑180 blister packaging machine is a high‑performance automatic packaging solution developed based on decades‑of‑accumulated manufacturing experience. It integrates optics, machinery, electronics and pneumatics into one compact unit, and is fully controlled by Siemens PLC system together with human‑machine touch‑screen interface.
This machine completes the full‑automatic production workflow including register‑alignment heating, positive‑pressure forming, heat‑sealing, batch coding, indentation marking, counting and punching‑cutting continuously in one production run. Custom deep‑depth blister forming is available for large dense pills and special‑size products. Fully compliant with GMP requirements, it is widely adopted for tablets, capsules and other solid‑drug packaging in pharmaceutical workshops.
Beyond pharmaceutical applications, this versatile blister packer supports multiple packaging formats: Alu‑PVC, paper‑aluminum and Alu‑Alu. It also serves food nutrition, medical devices, electronic components and hardware‑component industries. Characterized by user‑friendly operation, fast mold change‑over and robust mechanical structure, DPP‑180 has earned consistent positive feedback from global manufacturers.
Core Advantages
- Precision Servo Traction System Equipped with high‑end servo traction unit, it delivers accurate material feeding and multi‑station synchronization. Position deviation is minimized to guarantee high consistency of finished blister products.
- Optional Safety Enclosure with Interlock Alarm The heat‑sealing and punching‑cutting stations can be equipped with customized safety outer cover. An automatic alarm will trigger once the safety cover is opened, offering reliable operator protection and meeting international workshop safety standards.
- Balcony‑Style Hygienic Work Platform for GMP Compliance Adopts balcony‑type work platform without sanitary dead corners. Operators can easily access all areas for cleaning and routine maintenance, effectively lowering cross‑contamination risks for pharmaceutical clean‑room environments.
- Quick‑Connect Mold for Short Change‑over Time The quick‑connect mold design enables single‑operator fast mold replacement. Forming, heat‑sealing and punching‑cutting mechanisms share unified locating reference benchmarks. All adjustable components are equipped with scale rulers for simple, precise parameter calibration. This greatly cuts format‑switch downtime and improves overall equipment efficiency.
- Adjustable Four‑Station Cam Housing Assembly Cam boxes and bases for forming, heat‑sealing, indentation and punching‑cutting support flexible displacement adjustment. Multi‑station alignment and production debugging become much simpler for plant operators.
- Dual‑Side Main‑frame Reference Base for Stable Operation Major working stations are built upon dual‑side main‑frame datum surfaces. The low‑center‑of‑gravity mechanical structure extends equipment service life. The machine occupies small floor space while reserving sufficient internal space for cleaning work.
- Separated Electric, Pneumatic and Water Circuits Electric, gas and water circuits are independently arranged with neat layout. Modular separation improves operational safety and simplifies daily maintenance and fault troubleshooting.
- Split‑Combined Modular Body The whole machine can be disassembled into modular sections. It is easy for transportation, elevator access and installation inside purification workshops.
- Streamlined Industrial Appearance Exterior adopts optimized stainless‑steel housing, matching the aesthetic requirements of modern pharmaceutical and food‑processing workshops.
Optional Configurations
‑ Safety outer housing with open‑door alarm function
‑ Photoelectric mark register correction system
‑ Special customized feeding device for special‑shaped products
‑ High‑grade digital display module for four‑working‑stations
Technical Parameters
| Item | Parameter | Unit |
|---|---|---|
| Punching frequency (Alu‑PVC) | 20‑40 | cycles/min |
| Punching frequency (Alu‑Alu) | 10‑40 | cycles/min |
| Production capacity | 40 000‑80 000 | pellets/hour |
| Adjustable stroke range | 40‑125 | mm |
| Max forming area (Alu‑PVC) | 170 × 120 | mm |
| Max forming area (Alu‑Alu) | 160 × 120 | mm |
| Max forming depth | Alu‑PVC:14；Alu‑Alu:12；Custom‑built special model:26 | mm |
| Standard blister card dimension | 80 × 57 | mm |
| Total power | 5.5 | kW |
| Power supply | 380V 50Hz | V |
| Main motor power | 1.5 | kW |
| Air compressor volumetric flow | ≥0.2 | m³/min |
| Working air pressure | 0.4‑0.6 | MPa |
| Cooling water consumption | 50 | L/H |
| Applicable packaging film width | 180 | mm |
| Overall dimension(L×W×H) | 2670 × 600 ×1530 | mm |
| Net weight | 1100 | kg |
Application Scenarios
✅ Pharmaceutical Industry: Capsules, tablets, large dense pills and other solid‑dose drug blister packaging
✅ Nutraceutical & Health‑food: Healthcare tablets, capsules dietary supplement packing
✅ Medical‑device Industry: Small‑size disposable medical components blister encapsulation
✅ Electronics & Hardware: Small precision component Alu‑plastic blister packaging
Frequently Asked Questions
Q: Can DPP‑180 machine run both Alu‑PVC and Alu‑Alu blister packaging? A: Yes. The DPP‑180 model supports both Alu‑PVC and Alu‑Alu formats. Only corresponding molds and parameter adjustments are required, no major machine reconstruction needed.
Q: What is the maximum blister forming depth for large pills? A: Standard maximum forming depth reaches 14 mm for Alu‑PVC and 12 mm for Alu‑Alu. The customized special version can achieve 26 mm forming depth with extra engineering cost.
Q: Does this blister packaging machine satisfy GMP clean‑room requirements? A: Yes. The balcony‑style sanitary platform eliminates dead corners. Stainless‑steel material and easy‑clean structure fully meet GMP standards for pharmaceutical clean‑room workshops.
Q: How long does it take to replace molds? A: Thanks to quick‑connect mold structure, one single operator can finish mold replacement within a short period, greatly reducing production‑line downtime.
Q: What after‑sales and warranty support can you provide? A: We provide standard equipment warranty, overseas technical guidance and long‑term spare‑parts supply. Please contact our sales team for detailed warranty terms.
Q: Can I download the technical datasheet for reference? A: Yes. You can download our PDF datasheet on this product page for complete technical drawings and packing list.
Why Choose DPP‑180 Blister Packing Machine
DPP‑180 blister packaging machine is a cost‑effective solution for medium‑volume production. It realizes flexible switching between Alu‑PVC and Alu‑Alu packaging modes.
Benefiting from quick‑connect mold and balcony‑type hygienic design, manufacturers can shorten product‑change cycles and reduce cleaning labor work. Equipped with well‑known‑brand core components, it minimizes unexpected failures. Whether you are a formal pharmaceutical factory, health‑food producer or contract‑packaging workshop, DPP‑180 delivers reliable blister‑packing performance complying with GMP clean‑room standards.
Note: Customized deep‑forming blister function needs extra engineering cost. Please reach out to our sales team for detailed quotation.
