JTJ-A Semi-Automatic Capsule Filling Machine: Unrivaled Advantages Redefining Pharmaceutical Production

JTJ-A Semi-Automatic Capsule Filling Machine: Unrivaled Advantages Redefining Pharmaceutical Production
The JTJ-A Semi-Automatic Capsule Filling Machine from Wenzhou Urban Machinery Co., Ltd. stands out as a game-changer in the pharmaceutical machinery sector, integrating cutting-edge technology, robust design, and user-centric features. Its advantages span performance, precision, versatility, reliability, and after-sales support, making it an indispensable asset for pharmaceutical manufacturers worldwide. Below is a detailed breakdown of its core strengths:
1. Exceptional Production Efficiency & Precision
High Productivity: With a production capacity of 12,500-25,000 capsules per hour, the JTJ-A meets the demands of both small-batch and medium-scale production, significantly reducing processing time compared to traditional manual or low-efficiency equipment. This high throughput enables manufacturers to scale up operations, fulfill large orders promptly, and gain a competitive edge in the fast-paced pharmaceutical market.
Ultra-Precise Filling: Equipped with an advanced powder filling mechanism featuring frequency conversion and stepless speed regulation, the machine ensures filling accuracy within 3%. The filling rotary frequency is conveniently set via a touch screen, allowing for precise control over the dosage. This level of precision minimizes product waste, guarantees consistent capsule content, and adheres to the strict quality standards required in the pharmaceutical industry.
Intelligent Capsule Sowing: Adopting a fully automatic machine structure, the capsule sowing mechanism reduces friction between components, enhancing operational precision. PLC automatic counting technology enables the mechanism to stop automatically when the mold is full, preventing overloading and ensuring each capsule is properly positioned. Additionally, vacuum suction facilitates automatic capsule feeding, direction adjustment, and separation, streamlining the production process and reducing human error.
2. Versatile Adaptability to Diverse Needs
Wide Capsule Size Compatibility: The machine supports capsule sizes ranging from 000# to 4#, covering the most commonly used specifications in the pharmaceutical industry. It comes with a set of size 0 change parts, and additional change parts can be customized to meet specific production requirements. This versatility allows manufacturers to switch between different capsule sizes quickly, adapting to the production of various pharmaceutical products without investing in multiple specialized machines.
Multi-Dosage Form Processing: Designed to handle non-viscous and non-humid powders and granules, the JTJ-A caters to a wide range of pharmaceutical formulations. With the option of different feeders, it can also accommodate pellets and liquids, providing flexibility for manufacturers producing diverse products such as nutritional supplements, herbal medicines, and conventional pharmaceuticals.
Voltage Flexibility: Supporting both 380V/220V three-phase and single-phase voltage, the machine is compatible with different power supply systems across regions. This adaptability eliminates the need for additional voltage conversion equipment, making it suitable for use in various countries and regions worldwide.
3. Robust Build & Reliable Performance
High-Quality Components: The JTJ-A is assembled with premium components from trusted brands, ensuring long-term stability and durability. Key parts include Taiwan’s TAIAN inverters and MEANWELL switching power supplies, Japan Sunx rotary table sensors, and high-performance Chinese-made air switches, contactors, and relays. These components undergo strict quality control to withstand continuous operation in harsh production environments.
Exclusive Vacuum Pump Integration: Equipped with a dedicated vacuum pump with a pumping rate of 40m³/h, the machine enhances the durability and quality of the entire system. The vacuum pump plays a crucial role in capsule separation and filling, ensuring smooth operation and consistent performance. Its integration eliminates the need for external vacuum equipment, reducing installation complexity and operational costs.
Professional Electrical Control System: The separate enclosed electrical control cabinet features clear wiring and centralized meter display, facilitating easy maintenance and troubleshooting. The enclosed design protects electrical components from dust, moisture, and other external factors, extending their service life and ensuring safe operation.
Safety Protection Features: Equipped with an emergency stop button and convenient lock button, the machine prioritizes operator safety. In case of emergencies, the emergency stop button allows for immediate shutdown, preventing accidents. The lock button ensures that only authorized personnel can operate the machine, reducing the risk of improper use.
4. User-Friendly Operation & Easy Maintenance
Intuitive Touch Screen Control: All key operating parameters, such as filling rotary frequency and speed, can be set and adjusted via an intuitive touch screen. The user-friendly interface requires minimal training, allowing operators to master the machine quickly. Real-time data display enables operators to monitor the production process and make timely adjustments as needed.
Comprehensive Guidance Materials: The machine comes with complete teaching videos stored on a USB and a detailed instruction manual. The teaching videos provide step-by-step guidance on operation, maintenance, and troubleshooting, while the manual offers in-depth technical information. These resources make it easy for operators to learn and use the machine, reducing downtime caused by operational confusion.
Compact Design & Easy Installation: With an overall dimension of 1130X680X1580mm, the JTJ-A has a compact footprint, saving valuable factory space. Its modular design facilitates easy installation and disassembly, making it convenient to move and rearrange according to production layout changes. The machine can be loaded by forklift, simplifying the transportation and installation process.
5. Trusted Quality & Global Readiness
Certified Quality Assurance: Wenzhou Urban Machinery Co., Ltd. adheres to strict quality management systems, and the JTJ-A has obtained CE certification and utility model patents. These certifications validate the machine’s compliance with international quality and safety standards, ensuring it meets the requirements of regulated markets worldwide.
Export-Grade Packaging: The machine is packaged in standard wooden crates suitable for air and sea shipping, providing robust protection during transportation. The inner packaging is wrapped with plastic film to prevent moisture and dust damage, ensuring the machine arrives in perfect condition at the customer’s location.
Fast Delivery & Flexible Payment Terms: With a delivery time of within 20 days after receiving the deposit, the JTJ-A enables manufacturers to start production quickly. The flexible payment terms (30% T/T deposit and 70% balance before shipment) reduce financial pressure on customers, making it easier to invest in high-quality equipment.
6. Comprehensive After-Sales Support
One-Year Warranty & Lifetime Maintenance: The machine comes with a one-year warranty, covering free repairs for failures under normal use. For long-term peace of mind, Wenzhou Urban Machinery Co., Ltd. provides lifetime maintenance services, ensuring the machine remains in optimal condition throughout its service life.
24/7 Online Technical Support: Experienced engineers offer fast and professional 24-hour online guidance, addressing customer questions and resolving technical issues promptly. Even during epidemics or other special circumstances, remote technical support ensures uninterrupted production, minimizing downtime and losses.
One-Stop Solution Provider: As a one-stop intelligent supplier, Wenzhou Urban Machinery Co., Ltd. offers a range of complementary equipment, including tablet press machines, blister packing machines, and tablet and capsule bottle packing lines. This allows customers to build a fully integrated production line tailored to their specific needs, simplifying procurement and ensuring seamless compatibility between equipment.

In summary, the JTJ-A Semi-Automatic Capsule Filling Machine combines efficiency, precision, versatility, reliability, and user-friendliness, backed by comprehensive after-sales support and global readiness. It is the ideal choice for pharmaceutical manufacturers looking to enhance production capacity, improve product quality, and reduce operational costs. With Wenzhou Urban Machinery Co., Ltd.’s commitment to “Quality machine, Quality service, Quality production,” the JTJ-A empowers businesses to thrive in the global pharmaceutical market.