| Component | Brand & Origin | Key Benefit |
|---|---|---|
| High-Speed Precision Indexing Boxes | Taiwan Xiangsheng | Delivers high torque and stable turntable rotation—critical for consistent capsule feeding. |
| Main Motor | Germany SEW | Powers 2960 capsules/min operation efficiently (3kW host power) with minimal energy waste. |
| Vacuum Pump | Germany Gardner Denver | Provides steady vacuum (120m³/h, -0.08Mpa) for capsule separation and waste removal. |
| PLC Controller & LCD Screen | Germany Siemens | Acts as the machine’s “brain” for intelligent control and real-time fault tracking. |
| Sensors (Capsule & Powder) | Japan Omron | Detects missing capsules and monitors powder levels—reducing errors and material waste. |
| Linear Guides | Taiwan-Sourced | Replaces outdated optical axis drives for precise radial positioning, lowering feeding errors. |
These components work in harmony to ensure the NJP-3000D runs reliably even in 24/7 production environments—cutting costly downtime and maintenance headaches.
3. Innovative Upgrades: Solving Traditional Machine Pain Points
Unlike outdated capsule filling machines, the NJP-3000D incorporates targeted improvements to address industry frustrations, from dust contamination to product damage:
✅ 3-Year Maintenance Intervals (Save Time & Costs)
German-engineered engineering plastic bearings replace traditional metal parts, extending oil maintenance cycles to 3 years (vs. 6–12 months for old models).
Integrated ultra-precision turntable (patented) requires no oiling for 3 years—slashing maintenance labor and material costs.
✅ Dust-Free & Contamination-Proof Design
Fully sealed capsule feeding chamber: Prevents dust and broken capsules from entering the transmission system, lowering failure rates by 40% and keeping the machine clean.
Dust-collecting locking structure: Sucks away excess powder during capsule sealing, eliminating cross-contamination and reducing post-production cleaning time.
High-power dust collection system (600m³/h, 2×10⁵Pa): Controls dust dispersion, keeping the production area GMP-compliant.
✅ No More Damaged Capsules (Reduce Waste)
Double-row grouped capsule ejection (patented): Replaces old single-group scraper cylinders, eliminating mechanical pinching of finished capsules. This reduces product waste by up to 3%—a huge saving for high-volume lines.
✅ Tool-Free, Fast Maintenance
Semi-circular buckle positioning seats: No need to lift heavy parts with spacers—just loosen 2 screws to pull seats out from the side.
Modular punch rods: Disassemble in groups by unscrewing 6 bolts—cleaning or replacing parts takes 50% less time than traditional machines.
Standardized tools: A single small wrench works for all daily maintenance parts—no more hunting for different tools.
4. Intelligent Control & Global Compliance
The NJP-3000D automatic capsule filling machine is designed to keep your operations safe, compliant, and easy to manage:
Real-Time Fault Monitoring & Safety
Full-machine monitoring: If a fault occurs (e.g., low powder, capsule jams), the machine immediately triggers an alarm, shuts down automatically, and displays the exact fault location on the Siemens LCD screen. This cuts troubleshooting time from hours to minutes.
Multiple control modes: Switch between manual, automatic, timed drug supply, or PLC-programmed control—perfect for small-batch testing or 24/7 continuous production.
99.8% capsule acceptance rate: Far above the domestic average (>99%), ensuring minimal capsule waste and consistent output.
Globally Recognized Certifications
ISO9001 certified (UK AJA Certification Body): Meets international quality management standards.
CE certified: Compliant with European health, safety, and environmental regulations—ideal for exporting products to global markets.
Why Choose the NJP-3000D Capsule Filling Machine?
For manufacturers who refuse to compromise on efficiency, precision, or compliance, the NJP-3000D checks every box:
Speed: 2960 capsules/min to scale production.
Precision: ±2% (Western meds) / ±3% (TCMs) filling variation.
Durability: 3-year maintenance intervals and global-grade parts.
Savings: Less waste, lower maintenance costs, and faster downtime recovery.
Compliance: GMP, ISO9001, and CE certifications for seamless market access.
Whether you’re upgrading an old capsule filling machine, expanding your pharmaceutical line, or entering new markets, the NJP-3000D automatic capsule filling machine is engineered to grow with your business. Contact us today to schedule a demo and see how it can transform your production efficiency.