Blister Cartoning Packing Line （PBL-350-120CA）
Blister Cartoning Packing Line (PBL-350-120CA) for Ampoules & Oral Liquids
An integrated labeling → blister packaging → cartoning solution that automates the complete pharmaceutical packaging process in one PLC-controlled, servo-driven line.
The blister cartoning packing line (model PBL-350-120CA) is an innovative automatic packaging production line developed by Urban Machinery, combining advanced domestic and international technology to meet modern intelligent manufacturing standards. It is designed for high-efficiency, continuous operation and can be customized to match each customer’s personalized intelligent production requirements.
This pharmaceutical packaging line is suitable for a wide range of bottle-type products — including oral liquids, ampoules, cassette bottles and other bottle formats — as well as horizontal blister packaging of injection products. Beyond pharmaceuticals, it can also package ampoules, medical devices and similar items.
By automating labeling, blister packaging and cartoning in one continuous flow, the line not only improves packaging grade and adds product value, but also significantly reduces packaging costs and eliminates manual handling.
Why Choose an Integrated Blister Cartoning Machine
Traditional bottle packaging requires separate labeling, blister packing and cartoning machines with manual transfer between each stage. An integrated blister cartoning machine merges these processes into a single synchronized automatic packaging production line, delivering measurable benefits:
Continuous, synchronized operation reduces stoppages and boosts packaging efficiency.
Fully automatic feeding, loading and cartoning minimize manual intervention.
Shock-buffer infeed prevents breakage and label damage for delicate glass bottles.
Consistent blister trays and cartons increase perceived product value.
Adaptable to different bottle types and customizable per production line.
Applications of the PBL-350-120CA Packaging Line
Built for the pharmaceutical and medical device industries, the PBL-350-120CA handles a broad range of products:
- Oral liquid bottles — automatic labeling, blister placement and cartoning.
- Ampoule bottles — horizontal blister packaging for injection products.
- Cassette bottles and other bottle formats.
- Injection blister packaging (horizontal loading).
- Medical devices and similar items that require protective, tamper-evident blister packaging.
How the Blister Cartoning Packing Line Works
The production line follows a streamlined, fully automatic on-line sequence — labeling → blister packaging → cartoning:
Labeling & Infeed
Labeled bottles enter a shock-buffer feeding mechanism that protects the bottle and label during transfer.
Blister Forming & Loading
A servo-driven drum separation feeder and four-axis manipulator pick up products and place them onto PVC formed trays.
Transfer to Cartoner
A single-axis manipulator moves the loaded trays onto a transition conveyor; a servo scraping mechanism feeds them into the cartoner chain.
Automatic Cartoning
The cartoning section loads blister trays (with leaflets as configured) into cartons and completes the packaging cycle.
Key Processing Details
- Shock-buffer feeding: ensures the bottle is not broken and the label is not damaged while running smoothly (patent No. 200620003599.5).
- Servo-driven separation feeding: a drum-type separation mechanism with a four-axis manipulator absorbs and places products accurately onto the PVC finished-product bracket.
- Servo scraping transfer: trays on the blanking conveyor are absorbed by a single-axis manipulator and placed onto a transition conveyor, then scraped into the conveyor chain of the box filling (cartoning) machine (patent No. 200620003597.6).
Technical Highlights
- PLC programming control system for precise, synchronized and repeatable operation across the whole line.
- Full servo drive on feeding mechanisms for accurate positioning and gentle product handling.
- Robot manipulators (four-axis and single-axis) automate product pickup and transfer.
- Patented infeed & transfer mechanisms protect delicate glass bottles and reduce product loss.
- Intelligent manufacturing ready — aligns with national intelligent manufacturing standards and supports customization.
Technical Specifications
| Specification | Details |
|---|---|
| Model | PBL-350-120CA |
| Line type | Integrated blister cartoning packing line (labeling → blister → cartoning) |
| Control system | PLC programming control |
| Drive type | Servo-driven feeding; robot-assisted loading and transfer |
| Suitable products | Oral liquids, ampoules, cassette bottles, injection blister packaging, medical devices |
| Blister material | PVC formed trays (horizontal loading) |
| Patents | 200620003599.5 (shock-buffer feeding); 200620003597.6 (servo scraping transfer) |
| Customization | Available per customer’s personalized intelligent production requirements |
* Detailed performance parameters (speed, dimensions, power) vary by configuration. Please contact Urban Machinery for the specification sheet tailored to your product and output requirements.
Frequently Asked Questions
What is a blister cartoning packing line?
A blister cartoning packing line is an automated pharmaceutical packaging line that integrates labeling, blister packaging (forming a PVC tray, loading the product and heat-sealing) and automatic cartoning (loading the blister tray and leaflet into a carton) in one continuous process.
Which products can the PBL-350-120CA handle?
It handles ampoules, oral liquids, cassette bottles and other bottle formats, including horizontal blister packaging of injection products, as well as medical devices and similar items.
How is the ampoule bottle protected during feeding?
A shock-buffer feeding mechanism ensures the bottle is not broken and the label is not damaged during transfer (patent No. 200620003599.5).
Does the line support fully automatic operation?
Yes. The PLC control system with servo-driven feeding and robot manipulators enables fully automatic, continuous packaging with minimal manual intervention.
Can the packaging line be customized?
Yes. The blister cartoning packing line can be customized to match a customer’s personalized intelligent production requirements.
