Customized Capsule Production Line
End-to-End Capsule Production Line: Precision, Efficiency, and Reliability
In today's pharmaceutical and nutraceutical manufacturing landscape, achieving seamless integration from raw material to final shipment is paramount. Our completely customized capsule production line represents the pinnacle of manufacturing excellence, combining precision engineering with intelligent automation to deliver unmatched productivity and quality assurance.
Complete Line Configuration:
Powder Mixer → Semi-Automatic/Fully Automatic Capsule Filling Machine → Polishing Machine → Blister Packaging Machine → Cartoning Machine → Case Packing Machine
1. High-Efficiency Powder Mixer
The process begins with our GMP-compliant Powder Mixer, featuring advanced homogenization technology that ensures perfect blend uniformity. With intelligent monitoring systems and easy-clean design, it guarantees consistent powder quality batch after batch while meeting strict pharmaceutical standards.
2. Precision Capsule Filling Systems
Our dual-option filling solutions cater to every production need:
Semi-Automatic Model: Ideal for R&D and small-batch production, featuring quick changeover and exceptional flexibility
Fully Automatic Model: High-speed operation with precision dosing technology, capable of handling up to 150,000 capsules/hour
3. Advanced Capsule Polishing Machine
The polishing station removes surface dust and imperfections, enhancing product appearance and ensuring compliance with quality standards. Its gentle handling preserves capsule integrity while achieving superior surface finish.
4. Intelligent Blister Packaging Machine
Featuring ultra-precision forming and sealing technology, our blister machine handles various materials including PVC, PVDC, and aluminum foils. With vision inspection systems and 100% integrity checking, it guarantees perfect blister packages every time.
5. High-Speed Cartoning Machine
This automated workhorse erects, loads, and seals cartons with remarkable efficiency. Equipped with intelligent leaflet insertion and quality verification systems, it ensures complete and correct packaging while maintaining speeds up to 200 boxes/minute.
6. Automated Case Packing Machine
The final stage features our robust Case Packing Machine that automatically groups, orients, and loads finished cartons into shipping cases. With flexible pattern formation and automatic case sealing capabilities, it prepares products for distribution while providing comprehensive data tracking.
Key Advantages:
Complete Integration: Seamless connectivity between all modules minimizes manual handling and maximizes efficiency
Smart Manufacturing: IoT-enabled devices provide real-time monitoring and predictive maintenance capabilities
Regulatory Excellence: Full compliance with FDA, GMP, and international pharmaceutical standards
Scalable Architecture: Modular design allows for future expansion and technology upgrades
Quality Assurance: Integrated inspection systems at critical points ensure 100% quality control
