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Professional pharmaceutical machines manufacturer & Exporter engaged in the pharmaceutical packaging industries - Urban Machinery


Customized Tablet Production Line

Title: End-to-End Integrated Tablet Production Line: Unmatched Efficiency from Powder to Case

In an era where pharmaceutical excellence demands both precision and scalability, our fully integrated tablet production line sets new standards in manufacturing performance. Designed with innovation at its core, this seamless system transforms raw materials into market-ready cases with unprecedented efficiency and quality control.

Complete Production Line Configuration:
Powder Mixer → Fully Automatic Tablet Press → Blister Packaging Machine → Cartoning Machine → Case Packing Machine

1. Intelligent Powder Mixing Machine
Our advanced Powder Mixer features AI-driven process optimization and automated quality monitoring. With a unique three-dimensional mixing action, it ensures perfect homogeneity while maintaining particle integrity. The complete containment system makes it ideal for handling potent compounds, while CIP/SIP capabilities ensure maximum productivity between batches.

2. High-Speed Automatic Tablet Press

60-station rotary compression system

Real-time thickness and hardness monitoring

Output capacity: 1,200,000 tablets/hour

Automated turret changeover in under 10 minutes

Integrated dust containment and recovery system

Cloud-connected predictive maintenance platform

3. Blister Packaging Machine
Our blister packaging solution offers:

Precision thermoforming with ±0.25mm accuracy

100% inline vision inspection for fill verification

Integrated leak detection and micro-hole inspection

Complete track-and-trace compatibility

Energy-saving eco-mode reduces power consumption by 35%

Quick-change tooling for multi-product facilities

4. High-Speed Cartoning Machine
The automated cartoning machine features:

Robotic product loading with AI vision guidance

Automatic leaflet insertion with missing component detection

Reject system for non-conforming packages

Multi-format flexibility without tooling changes

Integrated serialization and aggregation

Operating speed: 450 boxes/minute

5. Automated Case Packing Machine
The final stage features our advanced case packing system:

Robotic pattern formation with intelligent optimization

Automatic case erection and product loading

Integrated weight verification systems

Tamper-evident case sealing technology

Pallet-ready stacking configuration

Innovation Highlights:

Sustainable Operation: Energy recovery systems reduce total power consumption by 45%

Smart Changeover: AI-assisted format changes under 8 minutes

Predictive Quality: Machine learning algorithms prevent defects before they occur

Global Compliance: Meets all FDA requirements

Quality Assurance Systems:

Multi-stage vision inspection systems

Real-time statistical process control

Comprehensive data integrity management

Environmental monitoring integration

Technical Excellence:

30+ years pharmaceutical manufacturing experience

24/7 remote monitoring and support

Customized validation packages

Continuous technology upgrade program

Partner Benefits:

Single-source responsibility for entire line

Customized training and documentation

Spare parts management program

Performance guarantee with measurable KPIs

Regular technology update consultations

Performance Metrics:

Overall Equipment Effectiveness (OEE): >85%

Changeover time: <8 minutes

Product rejection rate: <0.1%

Energy consumption: 40% below industry average

Return on Investment: <18 months

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Customized Capsule Production Line
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Urban Machinery company limited is a professional Exporter engaged in the research, sales and service specially for pharmaceutical packaging industries such as plastic ampoule filling, capsule tablet counting machines.
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