How to choose a liquid filling capping machine?
The process of a liquid filling capping machine is generally as follows: boxes with empty bottles are stacked on pallets and sent to the unloading palletizer by a conveyor belt. The pallets are unloaded one by one, and the boxes are sent to the unloading box machine along the conveyor belt. The empty bottles are taken out of the boxes, and the empty boxes are sent to the box washer by the conveyor belt. After being cleaned, they are transported to the cartoning machine so that the bottles containing beverages can be loaded into them. The empty bottles taken out from the unloading machine are sent to the bottle washer by another conveyor belt for disinfection and cleaning. After being inspected by the bottle inspection machine and meeting the cleaning standards, they enter the filling machine and capping machine. The beverages are filled into bottles by the filling machine. The bottles filled with beverages are capped and sealed by the capping machine and transported to the labeling machine for labeling. After being labeled, they are sent to the cartoning machine to be loaded into the box, and then sent to the pallet stacking machine to be stacked on the pallet and sent to the warehouse.
The reasonable selection of liquid filling capping machine is an important way to ensure product quality and improve economic benefits. Generally speaking, we should closely connect with the actual production and try to choose liquid filling capping machine with good quality, high efficiency, simple structure, easy use and maintenance, small size and light weight. When choosing a liquid filling capping machine, we should follow the following principles.
(1) The principle of serving the production process. First of all, we should select a suitable liquid filling capping machine according to the properties of the filling material (viscosity, foaming, volatility, gas content, etc.) to meet the production process requirements. For example, for wine with strong aroma, in order to avoid the loss of volatile aromatic substances, a cup-type or normal pressure liquid filling capping machine should generally be used; for juice liquid, in order to reduce contact with air and ensure product quality, a vacuum juice liquid filling capping machine should generally be used. Secondly, the production capacity of the liquid filling capping machine should be matched with the production capacity of the processing and packaging machinery in the previous and subsequent processes.
(2) The principle of high productivity and good product quality. The productivity of the liquid filling capping machine directly reflects the production capacity of the production line. Therefore, the higher the productivity, the better the economic benefits it generates. In order to improve product quality, a liquid filling capping machine with high equipment precision and high degree of automation should be selected. However, the selling price of the equipment is also increased accordingly, increasing the unit cost of the product. Therefore, when selecting a liquid filling capping machine, the relevant factors should be considered comprehensively in combination with the production process requirements.
(3) The principle of wide process range. The process range of a liquid filling capping machine refers to its ability to adapt to different production requirements. The wider the process range, the higher the utilization rate of the equipment can be, and the more one machine can be used for multiple purposes, that is, the same equipment can be used to fill multiple materials and multiple specifications. Therefore, in order to meet the production requirements of multiple varieties and specifications in the wine and beverage industry, a liquid filling capping machine with a process range as wide as possible should be selected.
(4) Comply with the principle of food hygiene. Due to the special hygiene requirements of the wine and beverage industry. Therefore, the parts of the selected liquid filling capping machine that directly contact the material in the structure should be easy to assemble, disassemble and clean, and no dead corners are allowed. In addition, there must be reliable sealing measures to prevent the mixing of debris and the loss of materials. In terms of materials, stainless steel or non-toxic materials should be used as much as possible for parts that directly contact the material.
(5) The principle of safe use and convenient maintenance. The operation and adjustment of the liquid filling capping machine should be convenient and labor-saving, and safe and reliable to use. Moreover, its structure should be easy to disassemble and assemble, and the parts should be universal and standardized. In addition, priority should be given to liquid filling capping machine with low prices, light weight and small size.