What is a automatic bottle unscrambler machine？
一：What is a bottle unscrambler machine？
The fully automatic bottle unscrambler is an instrument used in pharmaceutical factories, health care product factories, etc. to sort round bottles, special-shaped or square bottles. It can automatically complete the processes of bottle feeding, bottle unscrambling, flipping, and bottle discharging.Through simple adjustments, it can be applied to a variety of bottle types, with the advantages of high degree of automation, time saving and labor saving.The fully automatic bottle unscrambler is made of high-quality stainless steel or non-toxic and pollution-free engineering plastics, and uses mechanical transmission technology. It has a compact and reasonable structure, simple appearance, and easy operation. Its production capacity is 60 to 120 bottles/minute, and the applicable bottles include plastics (round, special-shaped, square).The main function of the fully automatic bottle unscrambler is to stack the messy bottles into neat and orderly output, which greatly improves production efficiency and reduces labor costs.It is an important equipment on modern packaging production lines.
二：Application
This machine is mainly used for a variety of plastic bottles (round or flat shape bottles) of the automatic sorting and arrangement. It’s widely used in food/commodity/health care products/ industries.
三： Working Principle
The automatic bottle unscrambler is mainly composed of the following parts:
1. Conveyor belt system
The conveyor belt system is the core part of the automatic bottle unscrambler, which is used to transport the bottles to be sorted from the starting position to the target position. The conveyor belt is usually equipped with multiple sensors to detect the position and status of the bottles for accurate sorting
2.Visual recognition system
The automatic bottle unscrambler is equipped with a high-resolution camera and advanced image processing algorithms to identify and classify bottles. The visual recognition system can accurately identify the shape, color, size and other characteristics of the bottle, and sort the bottles according to preset rules.
3.Robotic arm system
The robotic arm is another important component of the automatic bottle unscrambler, which is used to grasp and place the bottles. The machine is usually connected by multiple joints and has flexible movement capabilities. Through precise control, the robotic arm can grab the bottle from the conveyor belt and place it in the specified position.
四：Features
1. Improve production efficiency
The fully automatic bottle unscrambler uses a high-speed motor, transmission mechanism and control system to quickly and accurately arrange the bottles. It is easy to operate, highly automated, and does not require excessive manual intervention, which can effectively shorten the production cycle and improve production efficiency.
2. Reduce labor costs
The traditional bottle arrangement method requires a lot of manpower, which is not only labor-intensive, but also prone to quality problems such as uneven bottle arrangement caused by human factors. The fully automatic bottle unscrambler can automatically complete the bottle arrangement work, reduce manual operation, and reduce labor costs.
3. Improve product quality
The fully automatic bottle unscrambler adopts advanced control system and sensor technology, which can accurately identify the shape, size and position of the bottle, ensure that the bottle is arranged neatly, avoid the quality problems that are prone to traditional arrangement methods, and greatly improve product quality.
4. Ensure production safety
Since the fully automatic bottle unscrambler can automatically complete the bottle arrangement work, it reduces manual intervention, thereby ensuring the safety of the production process. At the same time, its high degree of automation and easy operation reduce the risks and hidden dangers in the production process
Summary
As an efficient, reliable and stable bottle arrangement equipment, the fully automatic bottle unscrambler not only plays a role in improving production efficiency and product quality, but also effectively reduces labor costs and ensures production safety. With the continuous development of automation technology, I believe that fully automatic bottle unscramblers will be widely used in more production scenarios.
