Integration of Blister Packaging Machine and Cartoning Machine

Introduction
In modern pharmaceutical and consumer goods production, improving efficiency and reducing manual intervention are critical. This case study highlights the successful integration of a blister packaging machine with an automatic cartoning machine, creating a seamless, high-speed production line that enhances productivity and ensures product quality.

Project Overview
A leading pharmaceutical company sought to optimize its packaging process for tablets, aiming to minimize downtime and labor costs. The solution involved connecting a high-speed blister packaging machine with an intelligent cartoning machine, enabling fully automated transfer of blister packs into cartons without manual handling.

Key Components & Workflow

Blister Packaging Machine

Forms, fills, and seals blister packs at a speed of 240 packs per minute.

Equipped with vision inspection to detect defects.

Outputs finished blisters directly to a conveyor system.

Automatic Cartoning Machine

Receives blister packs via a synchronized conveyor.

Erects cartons, inserts blisters, and seals them at a matching speed.

Includes barcode verification for traceability.

Benefits Achieved
✔ Increased Efficiency – Reduced manual handling cut downtime by 30%.
✔ Improved Accuracy – Automated transfer minimized misloads and defects.
✔ Cost Savings – Lower labor requirements and higher output (up to 18,000 blisters/hour).
✔ Regulatory Compliance – Enhanced traceability met FDA and EU GMP standards.

Conclusion
The integration of blister packaging and cartoning machines delivered a robust, automated packaging line, setting a benchmark for the industry. Future expansions could include robotic palletizing for end-to-end automation.