Exhibition to discuss the successful automatic capsule filling machine project.

Automatic capsule filling machine third generation innovative products. It not only covers all the functions and effects of the same model of capsule filling machine, but also has four innovative technologies:

A. The frame structure is improved. 

B. Innovation of turntable structure.

C. Filling structure innovation.

D. Product capsule export structure innovation.

E. Innovative powder and defect capsule separation devices, three of which have been awarded the utility model patent certificate issued by the State Intellectual Property Office of the People's Republic of China. The technological innovation significantly improved the operation efficiency, the capsule separation rate reached 99.99%, and the qualified rate of the finished capsule reached 99.8%. The new machine is easy to maintain and operate, and is well received by customers.

The feed of automatic packing machine is generally divided into three entrances: instruction manual entrance, medicine bottle entrance and machine bag box entrance. The process from box feeding to the final packaging can be roughly divided into four stages: a rail clamp holds the box in place and opens the box with a push plate, while two forward-moving brackets rise from below and clamp the sides of the box from the front to the back, opening the box at a right Angle and moving forward to the loading area. After the loading area is filled, the mechanism of the machine folds the ears into the left and right rails, and then the cover is closed. Before closing the cover, the mechanism will first bend the tongue of the carton, and then a push plate will push the lid to bend, so that the tongue is inserted into the box and the lock QQ is tight. Closing the lid action is a key action, and the completion of the good or bad is closely related to the structure of the carton and the accuracy of the machine adjustment.

The automatic packing machine also comes with additional functions such as sealing labels or heat shrink wrapping. The feeding of automatic packing machine is generally divided into three entrances: the instruction manual entrance, the medicine bottle entrance and the machine box entrance. The whole process from the feeding of the machine box to the final packaging molding can be roughly divided into four stages: under the box, opening, filling, and closing the cover. The down box action is usually by a suction cup from the box feed port to draw a carton, down to the main line of the box. The paper box is fixed by a guide card and opened with a push plate. After filling the filling area, the insert tongue is inserted into the box and the lock is tightened.

Medicinal packing machine features

Compared with other packing machines, the special points of the pharmaceutical packing machine are:

(1) Need to insert the drug instructions;

(2) The carton should be randomly printed with the production date, product batch number, expiration date, etc. (such as the supervision code of special drugs);

(3) Counting statistics of the boxes (should comply with the "Drug GMP certification inspection and Evaluation Standard" 4703 article counting and release requirements);

(4) Quality inspection of internal packaged drugs;

(5) Can adapt to the requirements of batch change/times. For other purposes, these special points do not need to be fully achieved.

Forms of pharmaceutical packing machines (classification)

1) According to the way to be packaged into the carton can be divided into horizontal and vertical. Among them, the model pushed into the carton in the horizontal direction of the package is called horizontal, and the model entered into the carton in the vertical direction of the package is called vertical.

2) According to the final carton sealing form can be divided into tongue type, adhesive type, mixed type, labeling, expansion type, self-locking type, etc.

3) According to the shape of the package can be divided into plate (such as blister packaging), bottle, hose, shaped, etc.

4) According to the specifications of the package, it can be divided into single, double, multiple and composite parts (such as 1 antibiotic bottle powder needle +1 ampoule water needle).

Requirements of personnel

Who is allowed to operate the machine?

○ Persons who are entitled to carry out such work because of their training and qualification

○ Persons who are assigned to carry out such work by the operator of the machine

Measures to be taken before maintenance work

·Switch off the machine according to this operating manual and secure it against accidental switching on.

·Lock the main command devices and pull out the key and/or attach a warning sign to the main switch.

·Guard off the working area generously.

·Inform operating personnel and nominate a supervisor.

Measures to be taken after maintenance work before switching back on

·Check safety devices

·Check the fault-free operational procedure of the machine (collision?)

Information on maintenance work

General informations

·Please observe all setting, maintenance, and inspection work and intervals as prescribed in the operating manual including information on exchanging parts.

·Comply with the method of switching on/off the machine as described in this manual.

·For maintenance work appropriate workshop equipment is absolutely necessary.

·Make known the location and operation of fire extinguishers.

·Take heed of the fire-alarm and fire-fighting facilities.

·Clean machine - especially connections and unions - before maintenance/repair work of oil, fuel, or protective agents.

·Do not use any corrosive cleaning agents.

Disposal of batteries/accumulators, lubricants and problem substances

Protect your environment

Do not dispose of lubricants into the regular waste, or pour into the public sewer system.

Please take such substances to special disposal facilities.

Before dismantling for further use or for scrapping clean entirely of oils and other substances that could pollute water.

Information on maintenance work

Lubrication

·Please observe lubrication instructions of the manufacturer.

·For all lubricants, a guarantee of high ageing stability must be provided. In addition, please observe that for refills the brand, oil type and quality must be retained, i.e. if changes must be made, a mixing of different oils must be avoided.

Conical lubrication nipples

All lubricant nipples must be lubricated as per the maintenance/lubrication plan.

·Clean all lubrication nipples before lubricating with a grease gun.

Generally a grease gun is sufficient for lubrication. If, however, a high-pressure gun operated with compressed air is used the overpressure should not exceed l000kPa (10 bar).

Information on cleaning

Work instructions

Information on cleaning

Composition of the cleaning agents

Use only cleaning agents and^disinfectants that proven in the past to cause no damage to the machine.

New agents should be tested prior to use.

In case of doubt please inquire with our service department specifying the agent and its chemical composition.

Capsule filling machine is a kind of equipment used to correctly fill capsules, aiming to ensure the quality of capsules. This equipment is usually made of stainless steel, with the characteristics of simple operation and easy cleaning, and meets the requirements of GMP (Good Manufacturing Practice). Capsule filling machine can automatically complete the capsule placement, separation, filling, locking and other actions, thereby reducing labor intensity and improving production efficiency. They are suitable for filling various domestic or imported capsules, whether for medicinal or health care products, to ensure uniform filling and high product qualification rate. In addition, capsule filling machine also has the advantages of beautiful and compact, compliance with hygiene requirements, easy maintenance, low power consumption, etc. It is an economical and practical equipment for pharmaceutical industry, health care product factory, small pharmaceutical factory and other units

Following are the different types of capsule machines

一：Semi Automatic Capsule Filling Machine

Semi-automatic capsule filling machines usually require manual operation and are suitable for small pharmaceutical factories, pharmaceutical research units, hospital preparation rooms, etc. ‌This type of equipment generally has the function of arranging and locking capsules, is simple to operate, convenient to maintain, has low power consumption, and is economical and practical. ‌When using a semi-automatic capsule filling machine, you need to pay attention to the tightening of the screws of the equipment, avoid direct sunlight and high temperature environments, and keep the equipment clean and hygienic ‌

1.semi automatic capsule filling machine with button type

Difference: push-button PLC control system  

Production capacity：1 to 25,000 per hour

2.semi automatic single-head capsule filling machine 

Difference: Touch Screen PLC control system  

Production capacity：1 to 25,000 per hour

3.semi automatic double head capsule filling machine 

Difference: Touch Screen PLC control system /High Speed And Accurate seeding With Two Heads

Production capacity：38,000-50,000pcs/hour

4.semi automatic liquid capsule filling machine 

Difference：Suitable for liquid filling

Production capacity：10,000 capsules/h

二. Fully automatic capsule filling machine 

The fully automatic capsule filling machine is between the original orifice plate type and the fully automatic filling machine. It is usually made of all stainless steel, has the characteristics of simple operation, and is suitable for the production of medicinal hollow capsules. ‌This type of machine is generally used in the production of medicinal capsules. It has the characteristics of high efficiency and precision, and can improve production efficiency and product quality

C Type Capsule Filling Machine

We have NJP-200C/NJP-400C/NJP-800C/NJP-1200C Series

1. Rotary design to obtain a patent for utility model, the sealing ring using imported SIL silicone rubber, effectively prevent powder into the internal turntable, good sealing performance, no dust overflow pollution; Transverse biaxial adapt PTFE oil-less bearing, no need refueling; modular structure, equipped with jog operation, convenient maintenance and cleaning, replacement of mold only 15 minutes.

2. Capsule filling filling mechanism obtains the national new patent, adopts the three-dimensional adjustment, makes the metering plate evenly force, the adjustment volume is precise and quick, and the powder recovery device is added, the recycling rate is 100%, which reduces the waste and improves the economic benefit.

3. Capsule suction, capsule outlet, locking and waste rejection adapt double sealing device, one is imported NBR sealing rubber which prevents the loss of lubricating oil. The other seals use the imported SIL silicone rubber sealing ring to block the powder into the bearing, which effectively solves the problem of the card machine that the powder enters the bearing.

4. Encapsulation machine equipped with on-line air pressure die cleaning system, the upper and lower dies are clean and without dust, improve the sowing effect.

5. Precision mold concentricity, zero deviation, ensure that the capsule is not wiping, no damage.

D Type Capsule Filling Machine

We have NJP-1200D/NJP-3000D/NJP-4000D Series

1. Machine maintenance is very easy, just need lubricate the cam one timein the capsule filling machine then the  grease can be continuously lubricated, ensuring smooth transmission of the transmission mechanism.and no oil leaking,conform to the GMP requirements.

2. Rotary design to obtain a patent for utility model, the sealing ring using imported SIL silicone rubber, effectively prevent powder into the internal turntable, good sealing performance, no dust overflow pollution; Transverse biaxial adapt PTFE oil-less bearing, no need refueling; modular structure, equipped with jog operation, convenient maintenance and cleaning, replacement of mold only 15 minutes.

3. New Design capsule filling machine adopts large high precision cam indexing box, completely changed the past 83DS failure frequency, even the phenomenon of the fracture of the force shaft and the output shaft. It is the only enterprise that adopts 100DS and 100DS indexing box in our country at present. The continuous operation of the equipment has been guaranteed.

4. The inner groove cam of NJP capsule filling machine is formed by CNC machining center once, no splitting, no splicing, no gap, better stability, no noise in the transmission mechanism in high-speed production of equipment.

5. The filling mechanism obtains the national new patent, adopts the three-dimensional adjustment, makes the metering plate evenly force, the adjustment volume is precise and quick, and the powder recovery device is added, the recycling rate is 100%, which reduces the waste and improves the economic benefit.

6. Equipped with on-line air pressure die cleaning system, the upper and lower dies are clean and without dust, improve the sowing effect.

7. Precision mold concentricity, zero deviation, ensure that the capsule is not wiping, no damage.

8. The filling rod, the upper and lower die holes, the measuring disk adapt non polar electronic polishing treatment, enhance the material fluidity, which has solved the problems of sticky of material, stick with mold and easy to absorb moisture.

In general,Urban Packing not only provides high quality products, but also provides efficient solutions and high quality services. If you are considering purchasing a capsule filling machine, you may wish to get in touch with us , just send your requirements and leave the rest to us.

Are you in the market for a powder packaging machine but don't know where to start? Look no further! Our ultimate guide will walk you through everything you need to know in order to choose the best powder packaging machine for your specific needs. From the different types of machines available to the key factors to consider, we've got you covered. So, if you want to make an informed decision and find the perfect powder packaging machine for your business, keep reading!

Understanding the Different Types of Powder Packaging Machines

When it comes to packaging powders, it's important to understand the different types of powder packaging machines available in the market. Choosing the right packaging machine can make a huge difference in the efficiency, accuracy, and quality of the packaging process. In this ultimate guide, we will discuss the various types of powder packaging machines and their specific uses, as well as key considerations to keep in mind when choosing the best one for your packaging needs.

1. Vertical Form Fill Seal (VFFS) Machines:

Vertical form fill seal machines are one of the most popular types of powder packaging machines. They are versatile and can be used to package a wide range of powders, including sugar, flour, spices, and more. VFFS machines are known for their high speed and efficiency, making them ideal for large-scale production. They work by forming a pouch from a flat roll of film, filling it with the powder, and sealing it to create a finished package.

2. Auger Filling Machines:

Auger filling machines are specifically designed for filling and packaging powders. They use a rotating auger screw to measure and dispense the powder into the packaging material. These machines are highly accurate and can be easily adjusted to accommodate different powder densities and fill volumes. Auger filling machines are commonly used in industries such as food, pharmaceuticals, and chemicals.

3. Cup Fillers:

Cup fillers are another type of powder packaging machine that is commonly used for packaging granular and powdered products. They utilize a series of cups that are filled with the powder and then deposited into the packaging material. Cup fillers are perfect for small to medium-sized production runs and are suitable for packaging powders with varying particle sizes.

4. Sachet Machines:

Sachet machines are designed for packaging powder products in small, single-use sachets. These machines are ideal for packaging products such as coffee, tea, and seasoning powders. Sachet machines are capable of forming, filling, and sealing individual sachets in a continuous operation, making them a cost-effective solution for businesses looking to offer single-serving powder products.

5. Rotary Fillers:

Rotary fillers are used for high-speed powder packaging applications. They feature multiple filling heads that rotate around a central turret to fill and seal the packaging material. These machines are ideal for packaging powders in larger quantities and are commonly used in industries such as pharmaceuticals, chemicals, and food.

When choosing the best powder packaging machine for your specific needs, there are several key considerations to keep in mind. Factors such as production volume, packaging material, powder properties, and budget will all play a role in determining the most suitable machine for your business. It's important to work closely with a reputable packaging machinery supplier who can provide expert guidance and assistance in selecting the right machine for your unique requirements.

In conclusion, understanding the different types of powder packaging machines is crucial for making an informed decision when choosing the best one for your business. Whether you are packaging fine powders, granular products, or single-use sachets, there is a wide range of packaging machines available to meet your specific needs. By considering the specific requirements of your production process and working with a knowledgeable supplier, you can find the perfect powder packaging machine to optimize efficiency and ensure high-quality packaging results.

Factors to Consider When Choosing a Powder Packaging Machine

When it comes to choosing the right powder packaging machine for your business, there are several important factors to consider. From the type of powder you are packaging to the speed and efficiency of the machine, there are many aspects to take into account. In this article, we will delve into the key factors that you should consider when choosing a powder packaging machine, to help you make an informed decision.

One of the first things to consider when choosing a powder packaging machine is the type of powder you will be packaging. Some machines are specifically designed for fine powders, while others are better suited for thicker or more granular powders. It's important to choose a machine that is compatible with the type of powder you will be working with, to ensure that it can effectively and efficiently package your product.

Another important factor to consider is the speed and efficiency of the machine. Depending on the size of your business and the volume of powder you need to package, you will need to choose a machine that can keep up with your production needs. Some machines are capable of packaging hundreds of units per minute, while others may only be able to handle a few dozen. It's important to assess your production requirements and choose a machine that can meet your needs.

In addition to speed and efficiency, you should also consider the accuracy of the machine. It's crucial that your powder packaging machine is capable of accurately measuring out the correct amount of product for each package. This is especially important for businesses in the food and pharmaceutical industries, where accuracy is of the utmost importance.

The overall design and construction of the machine are also important factors to consider. Look for a machine that is built to last and can withstand the demands of your production environment. A durable and reliable machine will help to minimize downtime and maintenance costs, saving you time and money in the long run.

When choosing a powder packaging machine, it's also important to consider the level of automation that is required. Some machines are fully automated, while others may require more manual intervention. Consider your production processes and choose a machine that fits seamlessly into your workflow.

Finally, consider the cost of the machine and the level of after-sales support offered by the manufacturer. While it's important to stay within budget, it's also important to invest in a quality machine that will meet your needs for years to come. Additionally, look for a manufacturer that offers comprehensive after-sales support, including training, maintenance, and technical assistance.

In conclusion, choosing the right powder packaging machine is a critical decision for any business that deals with powdered products. By considering factors such as the type of powder, speed and efficiency, accuracy, design and construction, automation, cost, and after-sales support, you can make an informed decision that will benefit your business in the long run.

In this article, we have outlined the key factors to consider when choosing a powder packaging machine, to help you navigate the decision-making process with confidence. By taking these factors into account, you can choose a machine that meets your production requirements and provides reliable and efficient packaging for your powdered products.

Evaluating the Efficiency and Speed of Powder Packaging Machines

The Ultimate Guide to Choosing the Best Powder Packaging Machines: Evaluating the Efficiency and Speed

When it comes to packaging powdered products, choosing the right packaging machine is crucial. The efficiency and speed of powder packaging machines can significantly impact the productivity of a manufacturing facility. In this ultimate guide, we will take a detailed look at the factors to consider when evaluating the efficiency and speed of powder packaging machines.

Efficiency is a key factor in the selection of powder packaging machines. Efficiency can be measured by the machine's ability to accurately and consistently package the powdered product. A high-efficiency machine will minimize waste and ensure that each package contains the correct amount of product. Additionally, efficiency can also be determined by the machine's ability to handle different types of powder, whether it be fine, granular, or free-flowing.

Another important aspect to consider is the speed of the packaging machine. The speed at which the machine can package the product plays a significant role in the overall productivity of the manufacturing process. A machine that can package a large number of units per minute will help to meet high production demands and reduce the time taken to package the powdered product.

When evaluating the efficiency and speed of powder packaging machines, it is essential to consider the type of packaging technology used. There are various types of packaging machines available, including vertical form fill seal (VFFS), horizontal form fill seal (HFFS), and auger filling machines. Each type of machine has its advantages and disadvantages in terms of efficiency and speed. For example, VFFS machines are known for their high-speed packaging capabilities, while auger filling machines are ideal for accurately measuring and filling powdered products.

In addition to the type of packaging technology, it is crucial to assess the overall design and construction of the machine. A well-designed and robust machine will not only offer high efficiency and speed but also ensure durability and reliability. The construction materials and build quality of the machine can impact its performance and longevity, making it essential to choose a machine that is built to withstand the rigors of constant use in a manufacturing environment.

Furthermore, the control systems and automation features of the packaging machine also play a significant role in determining its efficiency and speed. Modern powder packaging machines are equipped with advanced control systems that offer precise control over the packaging process. Automation features such as automatic adjustment of fill weights, real-time monitoring, and remote diagnostics can contribute to higher efficiency and speed in the packaging process.

When evaluating the efficiency and speed of powder packaging machines, it is essential to consider the overall cost of ownership. While it may be tempting to opt for a cheaper machine, it is crucial to weigh the initial cost against the long-term operational costs, including maintenance, energy consumption, and downtime. Investing in a high-quality, efficient, and fast powder packaging machine may initially cost more but can result in significant cost savings in the long run.

In conclusion, the efficiency and speed of powder packaging machines are essential factors to consider when selecting the best machine for packaging powdered products. By evaluating the type of packaging technology, machine design and construction, control systems, automation features, and overall cost of ownership, manufacturers can make informed decisions and ensure the optimal performance of their packaging processes.

Ensuring Accuracy and Flexibility in Powder Packaging Machines

Powder packaging machines are an essential component in the production process for a wide range of industries, including food and beverage, pharmaceuticals, and chemical manufacturing. These machines are designed to accurately measure, fill, and seal powdered substances into various types of packaging, such as bags, pouches, and containers. Ensuring accuracy and flexibility in powder packaging machines is crucial for achieving consistent and high-quality results.

Accuracy is a critical factor in powder packaging, as even a small variation in the amount of powder dispensed can lead to product waste and inconsistency in the final product. Therefore, it is essential to choose a powder packaging machine that can precisely measure and dispense the required amount of powder with minimal margin of error. Modern powder packaging machines are equipped with advanced weighing and filling technologies, such as load cells and servo-driven auger fillers, to ensure precise and reliable filling operations.

In addition to accuracy, flexibility is another important consideration when choosing powder packaging machines. Industries often require the ability to package various types of powdered products in different packaging formats to meet the diverse needs of their customers. A flexible powder packaging machine should be capable of handling different types and sizes of packaging, as well as accommodate changes in product specifications and packaging designs. This adaptability is crucial for maximizing productivity and minimizing downtime during production.

When selecting the best powder packaging machine for your specific requirements, it is important to consider the following factors:

1. type of powder: Different powders have unique flow characteristics and handling requirements, so it is essential to choose a powder packaging machine that is suitable for the specific properties of the powdered product.

2. packaging format: Consider the type of packaging format (e.g., bags, pouches, containers) that is most suitable for your product and choose a powder packaging machine that can accommodate your packaging needs.

3. production volume: Determine the expected production volume and choose a powder packaging machine that can meet your production capacity while maintaining high levels of accuracy and flexibility.

4. automation and integration: Consider the level of automation and integration with other production processes that can streamline your packaging operations and improve overall efficiency.

5. quality and reliability: Look for powder packaging machines from reputable manufacturers with a proven track record of delivering high-quality and reliable equipment.

In conclusion, ensuring accuracy and flexibility in powder packaging machines is essential for achieving consistent and high-quality packaging results. By considering the specific requirements of your product, production volume, and production processes, you can choose the best powder packaging machine that meets your needs and maximizes your operational efficiency. With the right powder packaging machine, you can streamline your packaging operations, minimize product waste, and deliver high-quality powdered products to your customers.

Selecting the Best Powder Packaging Machine for Your Specific Needs

When it comes to packaging powders, choosing the right packaging machine is crucial. The market is flooded with a variety of powder packaging machines, each equipped with different features and capabilities. Selecting the best powder packaging machine for your specific needs requires careful consideration of several factors, including the type of powder being packaged, production volume, packaging speed, and budget.

Type of Powder

The type of powder being packaged is a significant factor in determining the best packaging machine for your specific needs. Some powders have fine, dusty textures, while others have coarser, granular textures. Additionally, some powders are free-flowing, while others are sticky or clumpy. Understanding the characteristics of the powder is essential in choosing a packaging machine that can handle the unique attributes of the powder.

Production Volume

Another crucial factor to consider when selecting a powder packaging machine is the production volume. Different machines are designed to accommodate varying production capacities, from small-scale operations to large-scale manufacturing facilities. It is important to assess the daily output requirements and select a packaging machine that can meet the production demands efficiently.

Packaging Speed

Packaging speed is an important consideration in determining the best powder packaging machine for your specific needs. Some machines are designed for high-speed packaging, while others are suitable for slower, precision filling. The packaging speed should align with the production requirements without compromising the quality and accuracy of the packaging process.

Budget

The budget is a significant factor in the decision-making process when choosing a powder packaging machine. There is a wide range of options available in the market, each with varying costs. It is important to set a realistic budget and explore the available options within that budget to find the best packaging machine that offers the desired features and capabilities.

Features and Specifications

When selecting a powder packaging machine, it is important to consider the features and specifications that are essential for your specific packaging needs. Some key features to look for include accuracy in filling, dust control mechanisms, ease of cleaning and maintenance, flexibility in packaging different powder sizes, and compatibility with different packaging materials.

Types of Powder Packaging Machines

There are several types of powder packaging machines available, each designed for specific packaging requirements. Some common types of powder packaging machines include auger fillers, vertical form-fill-seal machines, pouch filling machines, and rotary fillers. Understanding the functions and capabilities of each type of machine is essential in choosing the best option for your specific needs.

In conclusion, selecting the best powder packaging machine for your specific needs requires careful consideration of several factors, including the type of powder, production volume, packaging speed, budget, and features and specifications. By thoroughly assessing these factors and exploring the available options, you can make an informed decision to choose the most suitable packaging machine that will ensure efficient and reliable packaging of your powders.

Conclusion

In conclusion, choosing the best powder packaging machine for your business is a crucial decision that should not be taken lightly. With 13 years of experience in the industry, we understand the challenges and complexities that come with selecting the right packaging equipment. By considering factors such as production capacity, packaging material, and budget, you can make an informed decision that will ultimately benefit your business in the long run. Whether you are in the food, pharmaceutical, or chemical industry, investing in the right powder packaging machine is key to improving efficiency, reducing waste, and ensuring product quality. We hope that this ultimate guide has provided you with valuable insights and information to help you make the best decision for your packaging needs.