NJP-1200D Automatic Capsule Filling Machine – Upgraded Base, 72,000 Capsules Per Hour GMP Filler
2026-08-04
Core Upgraded Design Innovations
1. Reinforced, Optimized Machine Base Frame
We have fully restructured the machine base with thicker integrated stainless steel welding construction. This revamped base drastically cuts vibration during full-speed 72,000 capsules/hour operation and suppresses running noise below 75DB(A). The whole cabinet adopts a fully sealed dustproof enclosure; all surfaces touching pharmaceutical substances are crafted from 304 food-grade stainless steel without dead corners where residues accumulate, fully satisfying GMP clean production standards.
2. Anti-Clog Butterfly Valve Vibratory Feed Hopper
Unlike conventional screw feeders that jam easily when processing sticky herbal extracts, the updated feeding system combines butterfly valve flow control with micro-vibration components. Tiny continuous vibration breaks powder agglomerates, allowing low-fluidity herbal blends, compound patent medicines and viscous raw materials to flow steadily toward filling stations. Operators no longer need to manually tap or strip the hopper multiple times per shift, saving over two working hours of cleaning labor every single day.
3. One-Piece CNC Machined 10-Station Turntable (Patent No. ZL 2015 2 1021530.0)
The ten-position rotary frame is manufactured as a single CNC-machined component without any splicing gaps. Every module’s fixed shaft is fitted with double-lip PTFE oil & dust blocking seals. Lower molds execute horizontal stretching motions while upper modules carry out independent vertical lifting. Thanks to its fully enclosed internal layout, the turntable runs maintenance-free for up to three years: no periodic refueling, no internal powder deep cleaning and zero oil leakage risk. Split turntables from competing brands often lead to cross-contamination and shorter service life, while our integrated design extends equipment lifespan by more than 60%.
4. Exclusive Industry-Grade 100DS Cam Index Box
Most domestic equivalent fillers adopt fragile 83DS index assemblies, which crack input and output shafts under high torque and trigger unexpected line halts. As one of the first domestic manufacturers integrating the premium 100DS cam index box on the NJP-1200D series, our equipment delivers 400 Kgf torque and precise ±30 second positioning accuracy. It maintains stable running at the full 72,000 capsules/hour rating with zero shaft fracture risks, supporting round-the-clock nonstop mass manufacturing.
5. Patented Modular Filling Station with Full Negative Pressure Powder Recycling (Patent No. ZL 2015 2 1021519.4)
Each filling pedestal forms an independent negative pressure chamber connected to a stainless steel powder collector. Any fine powder leaking from mold cavities gets instantly extracted and filtered, then directly reused in production without extra sterilization procedures. This mechanism cuts monthly raw material loss by as much as 15%. The pin-locked modular filling clamp allows dosage fine-tuning without pausing production; operators swap filling rods for powders, pellets or mini-tablets within 15 minutes to switch product lines rapidly.
6. Automated Mold Cavity Washing & Adjustable Capsule Locking Station
An intermittent purified compressed air jet cleaning unit is installed to blast hygroscopic sticky residues off upper and lower mold holes constantly, lifting the empty capsule separation success rate to 99.9%. The slot-type capsule locking plate supports real-time micro-adjustment for loosely sealed capsules, without disassembling station connecting rods. This design guarantees a 99.8% pass rate for fully sealed finished capsules.
7. Low-Noise Inner Groove Cam Transmission with Auto Lubrication
All drive cams adopt one-shot CNC inner groove forming, replacing outdated external cam structures to lower friction loss significantly. The machine is fitted with an automatic timing quantitative lubrication system; a single cam grease fill sustains long-duration continuous operation, eliminating frequent manual oil refills and delivering ultra-quiet high-speed running performance.
8. Integrated Powder Suction & Dust-Free Finished Capsule Discharge
If defective capsules fail to split properly, the built-in powder aspirator immediately collects stray powder to avoid contamination on the equipment platform. Our proprietary capsule clamping plate discharge design requires no auxiliary air source during ejection, stopping dust dispersion and preventing surface scratches or mechanical damage to completed capsules.
Complete Technical Parameters
| Parameter Item | Specific Specification |
|---|---|
| Model | NJP-1200D |
| Max Hourly Throughput | 72,000 hard gelatin capsules (1,200 pieces/min) |
| Net Machine Weight | 1000 kg |
| Overall Outer Dimensions | 1200 × 1000 × 2150 mm |
| Standard Power Input | 380/220V 50Hz (custom regional voltage available) |
| Total Installed Power | 5.5 KW |
| Number of Segment Mold Holes | 9 |
| Vacuum System Standard | 40m³/h, 0.04~0.08 Mpa |
| Supporting Dust Extractor | 24.5Kpa, 210m³/h airflow |
| Compressed Air Demand | 5m³/h consumption, 5-7Kg working pressure |
| Operational Noise Level | Less than 75 DB(A) |
| Capsule Separation Yield | 99.9% empty capsule sorting rate |
| Finished Capsule Qualified Rate | 99.8% fully sealed capsules |
| Compatible Capsule Sizes | 00#, 0#, 1#, 2#, 3#, 4#, 5# |
| Filling Weight Tolerance | ±3% for Western pharmaceutical powder; ±4% for herbal powder |
| Acceptable Fill Materials | Fine powder, granules, micro-pellets, small compressed tablets |
| Compliance Certifications | GMP, CE, ISO9001:2020 |
Optional Supporting Auxiliary Equipment
Upgrade your fully automatic end-to-end production workflow with matching supporting machinery:
- QVC-1 / QVC-2 Vacuum Powder Conveyor: Eliminates manual raw material feeding labor
- JQS-A Automatic Empty Capsule Vacuum Feeder: 420,000 capsules per hour transport capacity
- Custom multi-size mold sets for fast product switching
- Independent industrial dust removal unit
All-Round After-Sales Service Promise
✅ 12-month full machine warranty, low-cost spare parts supply for lifetime usage
✅ 24/7 multilingual engineer online remote video troubleshooting & guidance
✅ Full set English operation manuals + tutorial USB drive shipped alongside equipment
✅ On-site installation, commissioning and operator training available on request
What Makes Our NJP-1200D Stand Out From Competitors?
- Two national utility patents covering core rotary and filling assemblies, exclusive 100DS index box configuration
- Reinforced reworked machine base for ultra-stable low-vibration high-speed running
- 100% closed-loop powder recycling system to cut expensive raw material expenses
- Three-year maintenance-free turntable design to reduce daily workshop upkeep costs
- Full GMP & CE certification, all drug-contact parts adopt food-grade stainless steel
- Quick-change modular structure allowing 15-minute mold swap without production halt
- Global multilingual after-sales technical support team
Request Your Customized Quotation Today
If you plan to replace outdated capsule filling equipment or build a brand-new pharmaceutical production line, the NJP-1200D high-speed automatic capsule filler serves as a cost-effective long-term production asset.
👉 Share your daily output target, raw material category and required capsule sizes to receive a tailored quotation. We can arrange a live virtual machine operation demonstration for you at any time.
#NJP1200D #AutomaticCapsuleFiller #GMPPharmaceuticalEquipment #HerbalMedicineProduction #NutraceuticalManufacturing #PharmaProductionLine
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Urban Machinery company limited is a professional Exporter engaged in the research, sales and service specially for pharmaceutical packaging industries such as plastic ampoule filling, capsule tablet counting machines.
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