What Is Automatic Capsule Making Machine?
automatic capsule making machine is the excellent offspring of Wenzhou Urban Machinery Co., Ltd.. This product, adopting the most advanced R&D technology, is precisely manufactured based on the needs of customers. It has various specifications and styles available. Having been tested several times, it has the performance of durability and functionality, and is proved to be long-lasting in use. Moreover, the appearance of the product is appealing, making it more competitive.
We actively work to create and communicate a positive image to our customers and has established a brand of own - Urban Machinery, which has proved to be a great success for having a self- owned brand. We have contributed a lot to increasing our brand image in recent years with more investment in promotion activities.
At Urban Machinery, we provide customization service. The size and color of most products, including automatic capsule making machine can be customized according to different needs.
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This machine is a kind of small plastic bottle thermoforming filling & sealing equipment,it's suitable for small batch filling in pharmacy,pesticide,cosmetic,food & beverage and nutrition etc. Field for liquid & Cream material,it's widely used for filling oral liquid,liquid pesticide & fertilizer,E-Liquid,liquid & Cream cosmetic,edible oil,beverage and liquid health care product etc.
GGS-240 oral liquid plastic bottle automatic forming and filling machine, including a frame, a feeding device and a control system, which is characterized by: The frame is successively provided with a coil preheating device, a plastic bottle forming device, a filling device, a tail sealing device, a blanking device and an indentation device, and the feeding device, a coil preheating device, a plastic bottle forming device, a filling device, a tail sealing device, a blanking device and an indentation device are connected with the control system. The utility model has the advantages of compact structure, automatic operation, low manufacturing cost and high production efficiency.
Features and innovation:
1. The machine adopt PLC control and stepless altering frequency adjustment.
2. The machine can finish the following working procedure automatically through the program: PVC Roller release ,PVC Preheating ,bottle forming ,filling,end sealing & batch number ,perforation & end Punching and Cutting.
3. The machine adopt the human-machine interface operation, operation is easy and simple.
4. The filling head has no leak through ,not appear foam and overflow.
5. The contact parts with the filled liquid adopt SUS316L, conforms to the GMP standard.
6. The main pneumatic component and electric parts adopt well-known brand products.
7. Filling system can choose peristaltic pump, piston pump, rotary valve pump according to different filling material, measuring is precisely and the filling difference is small.
New Model of capsule filling machine change to touch screen operate control,convenient operation, prolongs the service life ofthe whole body, and more high-end.
Broadcast capsule part adopts the structure of fully automatic capsule filling machine, so asto enhance the precision reduces friction, lock capsule part adopts flat mode, using the pneumatic principle to achieve theautomation, effectively prevent powder tremor, improve product quality,reduce manpower, easy to use.
The new model of Capsule filling machine is of pharmaceutical packaging machinery, the advantages of novel structure, beautiful shape, the use of mechanical and electrica integration control, pneumatic control, equipped with Siemens programmable control (PLC)device, frequency conversion stepless speed regulating device, can respectively complete capsule in place, separation, filling, locking action, on the basis of NTj-C also greatly improved, thus to replace the manual filling, reduce labor intensity, improve the production efficiency, accurate filling dose on the basis of upgrade again, more in line with the requirements of the pharmaceutical and health.
This machine is composed of several parts: send cystic U-turn separation mechanism, filling mechanism, locking mechanism, variable frequency speed regulating mechanism and pneumatic control and electric control system,protection device and other components, vacuum pump and pump accessories. Domestic or imported capsule all can be applied, product qualification rate reached 98%.
2.Functions of Main Parts
1)Capsule-sowing mechanism
The mechanism is the hollow capsules from the hopper inserting to the broadcastcapsule tube, see Pic(l)Broadcast capsule tube is arranged below the card reedswitch, when sowing capsule tube is driven by the eccentric wheel falls to the bottom, clamp spring switch pressure the broadcast capsule and pen,then putone rowcapsule(1#,2#,3#,4#,5# and one row 7capsules,0#-6capsules,00#-5capsules,000#-4capsules) Remark:(1#,2#,3#,4#,5# of 420capsule per each,0# of 360 capsules per each, 00# of 300 capsules per each, 000# of 240 capsule per each), when the broadcase capsule tube torise,the clamp spring will close the broadcase capsule tube at once. Have been falling incapsule comb pushed capsule on Intercalation pushed forward to U-turn position, capsule compression bag
downward pressure and at the same time a U-tum (body down cap upwards), below the diewith negative pressure airflow, when the capsule compression sac head under pressure to leavethe capsule comb, a capsule mould holes under the action of airflow suction mould. becausethe upper mold hole is a small step to prevent the capsule cap in the upper mould, the capsulebody afiected by vacuum continued to decline to the lower die hole, the agency completedcapsule discharge, U-turn, separation capsule.
The mechanism is composed of a single frequency conversion stepless speed regulatingmotor drives the cam rocker, a ratchet mechanism, operation, the cam rotates a circle, a ratchetPropulsion Gear (also is the use of mould is pushed into a row of holes), at the same time thecam drives the rocker to a running cycle.
The mechanism of PLC counting by automatic control, when a mold lined with capsule.mechanism of automatic shutdown, midway need shutdown can also manually. The machinespeed by touch (broadcast capsule frequency) touch input digital regulation, and is equipped See Pic(9)with the display speed
Working principle:
The coating machine is mainly used in the pharmaceutical industry for the production of pills and tablets, and can also be used for the rolling, mixing and polishing of spherical or granular materials in the food, light industry and chemical industry. For example: chocolate polishing, wrapping peanuts, sugar, seasoning, manufacturing glutinous rice balls, pearl powder balls, rolling desiccant, production of chemical fillers, aluminum hydroxide balls, aluminum oxide balls, porcelain molecular sieve, catalyst. This machine is suitable for clinic, college laboratory, research institute, pharmacy and other chemical industry.
The pan body is rotated clockwise to make the sugar-coated tablets roll and slide in the pan, and the sugar-coated powder is evenly distributed on all the plain tablets by pouring the sugar-coated powder into the hand. The electric thermal blower attached with the machine can be heated by extending the outlet pipe into the ball. At the same time, the blower can pass hot air into the inner layer of the pan to remove the surface water of the tablets, so as to obtain the sugar-coated tablets with stiff cell.
Features:
1. The control system composed of PLC and HMI has reasonable design, flexible programming, can adapt to different pharmaceutical process needs, reliable work, stable performance, in line with GMP requirements.
2. Under the action of the streamline guide plate agitator, the plain sheet can be turned smoothly, exchanged frequently, and the plain sheet can be eliminated from the height and collision, and the debris and edge can be eliminated, and the yield can be improved. The narrow surface of the baffle avoids the adhesion of the dressing on its surface, saves the dressing and improves the quality of the drug.
3. Constant pressure variable peristaltic pump, cancel the return pipe. The rotation radius of the roller changes at any time with the change of pressure, and the output slurry and spray volume are automatically balanced, which stabilizes the atomization effect, simplifies the spray system, prevents the spray gun from clogging, saves the dressing, and is simple to clean and has no dead Angle.
4. Specially designed and manufactured spray gun for coating, uniform atomization, large spray surface, universal adjustable nozzle is not affected by the amount of loading; The spray gun plugs the cleaning mechanism, which can make the coating continuous, shorten the coating time and save the coating dressing.
The application of counting machine in the pharmaceutical industry is mainly reflected in the counting of capsules, tablets, particles, bottling, bagging process. This kind of equipment is not only suitable for pharmaceutical industry, but also widely used in hospitals, food and other industries, counting, bottling, bagging or canning solid articles with regular shape. counting machine is made of stainless steel and other high quality materials, has the characteristics of small size, light weight, low noise, accurate counting, easy operation and easy maintenance. The drug contact part is made of stainless steel, to ensure the cleanliness of the package, in accordance with GMP requirements, is an ideal special equipment for counting, bottling and bagging of drugs such as capsules, tablets and granules.
The counting granulator works by means of several pieces of electromagnetic vibration. when the bottle does not reach the feeding port, the plate does not rotate; when the bottle is placed at the feeding port, the motor drives the plate to rotate to make the drug enter the bottle automatically. It is convenient and quick to change the counting disk of different specifications and models, without any other adjustment. This kind of machine is the smallest, advanced, beautiful and economical counting bottling, bagging equipment in China at present.
In addition, the development of pellet machine industry also reflects the technological progress of the entire pharmaceutical packaging equipment industry and the improvement of international competitiveness. As one of the high-end pharmaceutical packaging equipment, pellet machine in the pharmaceutical, hospital, food and other industries, not only improves the production efficiency, also reduces manual error, improves the packaging quality, is the future star in the pharmaceutical packaging equipment industry
一：the application range of electronic counting granulator
1. Pharmaceutical industry
Electronic pellet counting machine can be used in pharmaceutical packaging production line, for tablets, capsules, particles and other small particles of medicinal materials can achieve high-speed counting, efficient packaging, to meet the efficient production and production quality requirements.
2. Food industry
Electronic counting machine can be used in candy, potato chips, biscuits, nuts and other food packaging production line, for small particles of material can be accurately measured, control the number of packaging, to ensure the quality and quantity of goods produced.
3. Chemical industry
Electronic counting granulator also has a wide range of applications in the chemical production process, can accurately calculate the amount and flow of petrochemical, fine chemicals, synthetic ammonia, rubber additives and other materials, improve the stability of the production process, improve production efficiency.
二：the advantages of electronic counting machine
1. High precision
Electronic counting granulator uses high-precision weighing sensor for counting, high precision, small error, reduce manual operation in the production process, greatly reduce the error and loss.
2. High degree of automation
The electronic counting machine can realize automatic counting and automatic packaging, which simplifies the entire production line and improves production efficiency and output.
3. High reliability
The structure of the electronic counting granulator is simple, easy to maintain, low maintenance cost, and can work stably for a long time to meet the needs of continuous production and mass production of enterprises.
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About What Is Automatic Capsule Making Machine?
automatic capsule making machine has a high cost-performance value and wide popularization value. Wenzhou Urban Machinery Co., Ltd. only uses high-quality materials in the production. The product is sure to be durable in use. Being carefully and reasonably designed by the highly-qualified and experienced designers based on customers' application needs, the product is rather practical and has the functionality that customers needs. It is reliable and can be used in various kinds of applications.
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we welcome custom designs and ideas and is able to cater to the specific requirements. for more information, please visit the website or contact us directly with questions or inquiries.
Urban Machinery company limited is a professional Exporter engaged in the research, sales and service specially for pharmaceutical packaging industries such as plastic ampoule filling, capsule tablet counting machines.
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