Exhibition to discuss the successful automatic capsule filling machine project.

Automatic capsule filling machine third generation innovative products. It not only covers all the functions and effects of the same model of capsule filling machine, but also has four innovative technologies:

A. The frame structure is improved. 

B. Innovation of turntable structure.

C. Filling structure innovation.

D. Product capsule export structure innovation.

E. Innovative powder and defect capsule separation devices, three of which have been awarded the utility model patent certificate issued by the State Intellectual Property Office of the People's Republic of China. The technological innovation significantly improved the operation efficiency, the capsule separation rate reached 99.99%, and the qualified rate of the finished capsule reached 99.8%. The new machine is easy to maintain and operate, and is well received by customers.

1. The split-type design of the capsule loading mechanism and the patented fully-enclosed structure prevent the capsules from improperly falling into the capsule transmission room and ensure the capsules to perform smoothly.

2. The patented powder filling mechanism includes several patented techniques like the irregular multi-surface powder keeper, the lateral angled feeder, etc., which makes the powder evenly distribute within the powder storage room, correctly and smoothly flow into the capsules, and achieves an extremely precise capsule filling process.

3. The patented modular punch as well as the bi-nodal feed hopper is of simple dismounting and with accurate positioning.

4. The patented integrated rotary table with ultra-precision has features like small size, light load, long service life, three years free of oil and maintenance and so on.

5. The whole set of the molds and all the parts that need daily cleaning and maintenance are equipped with locating pins, and the connection as well as fastening among different parts is extremely simple. As the fastening tool is standardized in size, a small spanner can easily dismount all the parts.

6. All the connectors of the air pipes apply standardized clamps, which are much easier to dismantle and clean than others.

Requirements of personnel

Who is allowed to operate the machine?

○ Persons who are entitled to carry out such work because of their training and qualification

○ Persons who are assigned to carry out such work by the operator of the machine

Measures to be taken before maintenance work

·Switch off the machine according to this operating manual and secure it against accidental switching on.

·Lock the main command devices and pull out the key and/or attach a warning sign to the main switch.

·Guard off the working area generously.

·Inform operating personnel and nominate a supervisor.

Measures to be taken after maintenance work before switching back on

·Check safety devices

·Check the fault-free operational procedure of the machine (collision?)

Information on maintenance work

General informations

·Please observe all setting, maintenance, and inspection work and intervals as prescribed in the operating manual including information on exchanging parts.

·Comply with the method of switching on/off the machine as described in this manual.

·For maintenance work appropriate workshop equipment is absolutely necessary.

·Make known the location and operation of fire extinguishers.

·Take heed of the fire-alarm and fire-fighting facilities.

·Clean machine - especially connections and unions - before maintenance/repair work of oil, fuel, or protective agents.

·Do not use any corrosive cleaning agents.

Disposal of batteries/accumulators, lubricants and problem substances

Protect your environment

Do not dispose of lubricants into the regular waste, or pour into the public sewer system.

Please take such substances to special disposal facilities.

Before dismantling for further use or for scrapping clean entirely of oils and other substances that could pollute water.

Information on maintenance work

Lubrication

·Please observe lubrication instructions of the manufacturer.

·For all lubricants, a guarantee of high ageing stability must be provided. In addition, please observe that for refills the brand, oil type and quality must be retained, i.e. if changes must be made, a mixing of different oils must be avoided.

Conical lubrication nipples

All lubricant nipples must be lubricated as per the maintenance/lubrication plan.

·Clean all lubrication nipples before lubricating with a grease gun.

Generally a grease gun is sufficient for lubrication. If, however, a high-pressure gun operated with compressed air is used the overpressure should not exceed l000kPa (10 bar).

Information on cleaning

Work instructions

Information on cleaning

Composition of the cleaning agents

Use only cleaning agents and^disinfectants that proven in the past to cause no damage to the machine.

New agents should be tested prior to use.

In case of doubt please inquire with our service department specifying the agent and its chemical composition.

New Model of capsule filling machine change to touch screen operate control,convenient operation, prolongs the service life ofthe whole body, and more high-end.

Broadcast capsule part adopts the structure of fully automatic capsule filling machine, so asto enhance the precision reduces friction, lock capsule part adopts flat mode, using the pneumatic principle to achieve theautomation, effectively prevent powder tremor, improve product quality,reduce manpower, easy to use.

The new model of Capsule filling machine is of pharmaceutical packaging machinery, the advantages of novel structure, beautiful shape, the use of mechanical and electrica integration control, pneumatic control, equipped with Siemens programmable control (PLC)device, frequency conversion stepless speed regulating device, can respectively complete capsule in place, separation, filling, locking action, on the basis of NTj-C also greatly improved, thus to replace the manual filling,  reduce labor intensity, improve the production efficiency, accurate filling dose on the basis of upgrade again, more in line with the requirements of the pharmaceutical and health.

This machine is composed of several parts: send cystic U-turn separation mechanism, filling mechanism, locking mechanism, variable frequency speed regulating mechanism and pneumatic control and electric control system,protection device and other components, vacuum pump and pump accessories.  Domestic or imported capsule all can be applied, product qualification rate reached 98%.

2.Functions of Main Parts

1)Capsule-sowing mechanism

The mechanism is the hollow capsules from the hopper inserting to the broadcastcapsule tube, see Pic(l)Broadcast capsule tube is arranged below the card reedswitch, when sowing capsule tube is driven by the eccentric wheel falls to the bottom, clamp spring switch pressure the broadcast capsule and pen,then putone rowcapsule(1#,2#,3#,4#,5# and one row 7capsules,0#-6capsules,00#-5capsules,000#-4capsules) Remark:(1#,2#,3#,4#,5# of 420capsule per each,0# of 360 capsules per each,  00# of 300 capsules per each, 000# of 240 capsule per each), when the broadcase capsule tube torise,the clamp spring will close the broadcase capsule tube at once.  Have been falling incapsule comb pushed capsule on Intercalation pushed forward to U-turn position, capsule compression bag

downward pressure and at the same time a U-tum (body down cap upwards), below the diewith negative pressure airflow, when the capsule compression sac head under pressure to leavethe capsule comb, a capsule mould holes under the action of airflow suction mould. becausethe upper mold hole is a small step to prevent the capsule cap in the upper mould, the capsulebody afiected by vacuum continued to decline to the lower die hole, the agency completedcapsule discharge, U-turn, separation capsule.

The mechanism is composed of a single frequency conversion stepless speed regulatingmotor drives the cam rocker, a ratchet mechanism, operation, the cam rotates a circle, a ratchetPropulsion Gear (also is the use of mould is pushed into a row of holes), at the same time thecam drives the rocker to a running cycle.

The mechanism of PLC counting by automatic control, when a mold lined with capsule.mechanism of automatic shutdown, midway need shutdown can also manually. The machinespeed by touch (broadcast capsule frequency) touch input digital regulation, and is equipped See Pic(9)with the display speed

Capsule filling machine is a kind of equipment used to correctly fill capsules, aiming to ensure the quality of capsules. This equipment is usually made of stainless steel, with the characteristics of simple operation and easy cleaning, and meets the requirements of GMP (Good Manufacturing Practice). Capsule filling machine can automatically complete the capsule placement, separation, filling, locking and other actions, thereby reducing labor intensity and improving production efficiency. They are suitable for filling various domestic or imported capsules, whether for medicinal or health care products, to ensure uniform filling and high product qualification rate. In addition, capsule filling machine also has the advantages of beautiful and compact, compliance with hygiene requirements, easy maintenance, low power consumption, etc. It is an economical and practical equipment for pharmaceutical industry, health care product factory, small pharmaceutical factory and other units

Following are the different types of capsule machines

一：Semi Automatic Capsule Filling Machine

Semi-automatic capsule filling machines usually require manual operation and are suitable for small pharmaceutical factories, pharmaceutical research units, hospital preparation rooms, etc. ‌This type of equipment generally has the function of arranging and locking capsules, is simple to operate, convenient to maintain, has low power consumption, and is economical and practical. ‌When using a semi-automatic capsule filling machine, you need to pay attention to the tightening of the screws of the equipment, avoid direct sunlight and high temperature environments, and keep the equipment clean and hygienic ‌

1.semi automatic capsule filling machine with button type

Difference: push-button PLC control system  

Production capacity：1 to 25,000 per hour

2.semi automatic single-head capsule filling machine 

Difference: Touch Screen PLC control system  

Production capacity：1 to 25,000 per hour

3.semi automatic double head capsule filling machine 

Difference: Touch Screen PLC control system /High Speed And Accurate seeding With Two Heads

Production capacity：38,000-50,000pcs/hour

4.semi automatic liquid capsule filling machine 

Difference：Suitable for liquid filling

Production capacity：10,000 capsules/h

二. Fully automatic capsule filling machine 

The fully automatic capsule filling machine is between the original orifice plate type and the fully automatic filling machine. It is usually made of all stainless steel, has the characteristics of simple operation, and is suitable for the production of medicinal hollow capsules. ‌This type of machine is generally used in the production of medicinal capsules. It has the characteristics of high efficiency and precision, and can improve production efficiency and product quality

C Type Capsule Filling Machine

We have NJP-200C/NJP-400C/NJP-800C/NJP-1200C Series

1. Rotary design to obtain a patent for utility model, the sealing ring using imported SIL silicone rubber, effectively prevent powder into the internal turntable, good sealing performance, no dust overflow pollution; Transverse biaxial adapt PTFE oil-less bearing, no need refueling; modular structure, equipped with jog operation, convenient maintenance and cleaning, replacement of mold only 15 minutes.

2. Capsule filling filling mechanism obtains the national new patent, adopts the three-dimensional adjustment, makes the metering plate evenly force, the adjustment volume is precise and quick, and the powder recovery device is added, the recycling rate is 100%, which reduces the waste and improves the economic benefit.

3. Capsule suction, capsule outlet, locking and waste rejection adapt double sealing device, one is imported NBR sealing rubber which prevents the loss of lubricating oil. The other seals use the imported SIL silicone rubber sealing ring to block the powder into the bearing, which effectively solves the problem of the card machine that the powder enters the bearing.

4. Encapsulation machine equipped with on-line air pressure die cleaning system, the upper and lower dies are clean and without dust, improve the sowing effect.

5. Precision mold concentricity, zero deviation, ensure that the capsule is not wiping, no damage.

D Type Capsule Filling Machine

We have NJP-1200D/NJP-3000D/NJP-4000D Series

1. Machine maintenance is very easy, just need lubricate the cam one timein the capsule filling machine then the  grease can be continuously lubricated, ensuring smooth transmission of the transmission mechanism.and no oil leaking,conform to the GMP requirements.

2. Rotary design to obtain a patent for utility model, the sealing ring using imported SIL silicone rubber, effectively prevent powder into the internal turntable, good sealing performance, no dust overflow pollution; Transverse biaxial adapt PTFE oil-less bearing, no need refueling; modular structure, equipped with jog operation, convenient maintenance and cleaning, replacement of mold only 15 minutes.

3. New Design capsule filling machine adopts large high precision cam indexing box, completely changed the past 83DS failure frequency, even the phenomenon of the fracture of the force shaft and the output shaft. It is the only enterprise that adopts 100DS and 100DS indexing box in our country at present. The continuous operation of the equipment has been guaranteed.

4. The inner groove cam of NJP capsule filling machine is formed by CNC machining center once, no splitting, no splicing, no gap, better stability, no noise in the transmission mechanism in high-speed production of equipment.

5. The filling mechanism obtains the national new patent, adopts the three-dimensional adjustment, makes the metering plate evenly force, the adjustment volume is precise and quick, and the powder recovery device is added, the recycling rate is 100%, which reduces the waste and improves the economic benefit.

6. Equipped with on-line air pressure die cleaning system, the upper and lower dies are clean and without dust, improve the sowing effect.

7. Precision mold concentricity, zero deviation, ensure that the capsule is not wiping, no damage.

8. The filling rod, the upper and lower die holes, the measuring disk adapt non polar electronic polishing treatment, enhance the material fluidity, which has solved the problems of sticky of material, stick with mold and easy to absorb moisture.

In general,Urban Packing not only provides high quality products, but also provides efficient solutions and high quality services. If you are considering purchasing a capsule filling machine, you may wish to get in touch with us , just send your requirements and leave the rest to us.