gel capsule filling machine is identified as the iconic product of Wenzhou Urban Machinery Co., Ltd.. It excels other product in the attention to the details. This can be revealed from the refined workmanship as well as exquisite design. The materials are well selected before the mass production. The product is manufactured in the internationalized assembly lines, which greatly improves production efficiency and reduces cost. It is thus supplied at a competitive price.
Thanks to the support of our customers, Urban Machinery has made some achievements. Since our inception, we are becoming more and more famous in the international market. Our continuously professional and sincere attitude towards products have been recognized by our customers. Thus, we have gained a large number of orders and established a long-term cooperation relationship with customers around the world, which is the affirmation of our brand.
We dedicate ourselves into diversifying and optimizing the service. Not only we offer customers service to satisfy needs of different customers, but we guarantee the shipping service totally safe and reliable. Moreover, the shipping method of the products including gel capsule filling machine is also customizable at Urban Machinery.
1. Clean before production
No | Clean content | Cleaning methods and tools | Requires | Responsible |
---|---|---|---|---|
1 | Machine outer surface | Wipe with a clean wet towel | Clean and dust-free | Operator |
2 | Outer surface of bottlefeeding track | Wipe with a clean wet towel | Clean and dust-free | Operator |
3 | Inside the body | Open the hood and wipe with a clean towel | Remove dust and dirt | Operator |
4 |
Inside and outside the hopper Feeding guide tube Feeding outlet |
After wiping with a clean towel, wipe and clean with 75% industrial alcohol. | Remove dirt and disinfect | Operator |
2.Clean after shift production
No | Clean content | Cleaning methods and tools | Requires | Responsible |
---|---|---|---|---|
1 |
Inside and outside the whole machine Outer surface of bottle feeding track |
Wipe with a clean towel | clean;no dust | Operator |
2 |
Feeding guide tube and inside and outside of the hopper Feeding outlet |
Wipe with a clean wet towel and then wipe with 75% industrial alcohol. | clean,dust-free and disinfect | Operator |
3. When changing material types, the equipment should be cleared. Precautions for site clearance:
1. Cut off the main power supply;
2. Hopper cleaning. Remove the hopper and clean it separately;
3. Cleaning of vibrating plate and corrugated plate. Wipe repeatedly with 75% medical alcohol.
4. Counting parts are clean. Pull out the guide tube, photoelectric sensor and each connecting line, wipe the lens of the photoelectric head with absorbent cotton or medical gauze to remove dust.
Features of visual counting machine
1. High speed, the material can fall like a waterfall
2. The material can be dropped in rows, and the feeding mechanism can adapt to different sizes of materials;
3. It can automatically learn and store N technical solutions, and the solution can be switched by clicking on the touch screen.
4. Can accurately identify materials with holes and transparent materials, the minimum can identify 1mm materials
5. Can distinguish the small impurities and particles in the material, not counted in the preset amount.
6. The camera is completely separated from the material, and the dust on the material will not affect the normal operation of the camera.
The state of the material is relatively not so harsh requirements (conventional counting equipment must be separated from each material to fall down, the photoelectric can count normally)
For visual purposes, the material can also be detected when 2 are connected together.
It can then detect whether the material is missing (such as the one with half of the tablet missing) and the visual counting machine can detect
It is also faster than conventional counting machines.
The disadvantage is that different materials need to learn before use is to let the system to constantly test the material to calculate a reasonable size of the material to distinguish between normal materials and missing materials.
Higher expertise is required for operators.
1. The split-type design of the capsule loading mechanism and the patented fully-enclosed structure prevent the capsules from improperly falling into the capsule transmission room and ensure the capsules to perform smoothly.
2. The patented powder filling mechanism includes several patented techniques like the irregular multi-surface powder keeper, the lateral angled feeder, etc., which makes the powder evenly distribute within the powder storage room, correctly and smoothly flow into the capsules, and achieves an extremely precise capsule filling process.
3. The patented modular punch as well as the bi-nodal feed hopper is of simple dismounting and with accurate positioning.
4. The patented integrated rotary table with ultra-precision has features like small size, light load, long service life, three years free of oil and maintenance and so on.
5. The whole set of the molds and all the parts that need daily cleaning and maintenance are equipped with locating pins, and the connection as well as fastening among different parts is extremely simple. As the fastening tool is standardized in size, a small spanner can easily dismount all the parts.
6. All the connectors of the air pipes apply standardized clamps, which are much easier to dismantle and clean than others.
The working process of UBM-CG series high-speed twist-type capping machine is divided into: automatic bottle feeding, automatic cap sorting, cap feeding, capping. capping, capping, automatic bottle output.It is a fully automatic packaging equipment designed by our company strictly in accordance with national GMP standards and process requirements.The design and manufacturing principle of this machine is to provide the best, most accurate and most efficient capping work under the highest operating efficiency.The main transmission part of the machine is placed in the box body, which avoids the pollution of the materials caused by the wear of the transmission mechanism.etc.,and the parts that are in contact with the materials are polished with high precision.This machine is equipped with safety protection devices such as shutdown without cover and startup with cover.Most parts of the machine are made of aluminum alloy, and the shell is made of high-quality stainless steel plate, which realizes the light weight of the whole machine and easy handling. The machine can be adjusted according to the height and size of the respective bottle caps within the applicable range. In particular, the motor control system for bottle clamping, screw capping and conveying is controlled by imported frequency converters. Users can freely set the production volume within the design range of the machine, which provides more convenience for production arrangements and process formulation. In summary, UBM-CG series high-speed twist-type capping machine is a high-efficiency equipment with wide application range. convenient operation,stable operation,easy cleaning, convenient maintenance and durable.
Main features:
(1) Lifting machine to send the cover, the speed of the cover is stable
(2) Reliable operation: stable operation and low noise;
(3) High dust resistance: a unique high dust resistant photoelectric sensor is adopted. (4) Supporting functions: automatic detection of lack of bottles and blocked bottles with
or without aluminum foil on the photoelectric sensor
(5) Simple operation: various operating parameters can be set as required
(6) Convenient maintenance: The operator only needs simple training to operate, the
disassembly, cleaning, and replacement of parts are simple and convenient, without tools;
(7) Sealed and dustproof: equipped with plexiglass cover to reduce dust pollution
Are you looking for ways to revolutionize your packaging process and increase efficiency in your business? Look no further than carton packing machines. In this article, we will delve into the revolutionary efficiency of these machines and how they can help streamline your packaging operations. From increased productivity to reduced labor costs, carton packing machines are a game-changer for businesses looking to optimize their operations. Read on to discover the benefits and advantages of incorporating carton packing machines into your packaging process.
The Evolution of Carton Packing Technology
Since the early days of industrialization, carton packing has been an essential process in the manufacturing and distribution of goods. The innovation of carton packing machines has revolutionized the efficiency of this process, making it faster, more accurate, and cost-effective. This article will explore the evolution of carton packing technology and how it has transformed the industry.
The early days of carton packing involved manual labor, with workers folding and sealing boxes by hand. This process was slow and prone to human error, leading to inefficiencies and potential damage to the packaged goods. As demand for packaged products grew, there was a need for a more efficient and reliable solution.
In the 20th century, the first carton packing machines were developed, utilizing mechanical systems to automate the folding, sealing, and labeling of cartons. These machines significantly increased the speed and accuracy of the packing process, leading to higher productivity and cost savings for manufacturers. However, these early machines were limited in their capabilities and required frequent maintenance.
The evolution of carton packing technology continued with the introduction of electronic and computerized systems. These advancements allowed for greater precision and flexibility in the packing process, with machines capable of handling a wider range of carton sizes and designs. In addition, automated quality control systems were integrated into carton packing machines, ensuring that each package met the required standards.
In recent years, the development of robotics and artificial intelligence has further improved the efficiency of carton packing machines. Advanced robotic systems can handle the entire packing process, from assembling the carton to filling it with products and sealing it, with minimal human intervention. These robots are equipped with sensors and cameras that enable them to detect and correct any issues in the packing process, ensuring consistent and high-quality results.
Moreover, the integration of artificial intelligence into carton packing machines has enabled predictive maintenance and optimization of the packing process. These machines can identify potential issues before they occur and make real-time adjustments to improve efficiency and reduce downtime. This level of automation has transformed carton packing into a highly efficient and reliable process, benefiting manufacturers and consumers alike.
In conclusion, the evolution of carton packing technology has led to a revolutionary efficiency in the manufacturing and distribution of goods. From manual labor to advanced robotics and artificial intelligence, carton packing machines have come a long way in improving the speed, accuracy, and cost-effectiveness of the packing process. As technology continues to advance, we can expect further innovations in carton packing machines, further enhancing the efficiency and reliability of this essential industrial process.
Carton packing machines have become an essential part of the production process for many industries. These machines are designed to streamline and automate the process of packing products into cartons, offering numerous advantages and efficiencies for manufacturers. In this article, we will explore the revolutionary efficiency of carton packing machines and the benefits they bring to production.
One of the key advantages of implementing carton packing machines in production is the increase in efficiency. These machines are designed to automate the process of packing products into cartons, reducing the need for manual labor and minimizing the risk of errors. By streamlining the packing process, manufacturers can increase their production output and meet the demands of their customers more effectively.
In addition to improving efficiency, carton packing machines also offer a high level of precision and consistency in the packing process. The machines are programmed to pack products into cartons with a high degree of accuracy, ensuring that each carton is filled to the exact specifications required. This level of precision not only enhances the quality of the packed products but also reduces the likelihood of wastage and rework, ultimately saving manufacturers time and money.
Furthermore, carton packing machines are designed to handle a wide range of products and carton sizes, making them versatile and adaptable to various production needs. Whether packing small, delicate items or larger, bulkier products, these machines can be adjusted to accommodate different types of products and cartons. This versatility allows manufacturers to streamline their packing processes and eliminate the need for multiple packing machines, ultimately saving space and reducing costs.
Another significant advantage of carton packing machines is the improvement in workplace safety. By automating the packing process, manufacturers can reduce the physical strain on workers and minimize the risk of repetitive strain injuries. Additionally, the machines are equipped with safety features and built-in safeguards to protect workers from accidents and ensure the safe operation of the equipment.
From a financial perspective, implementing carton packing machines can lead to significant cost savings for manufacturers. By automating the packing process and improving efficiency, manufacturers can reduce labor costs and increase their production output. Additionally, the precision and consistency offered by these machines can minimize the likelihood of product wastage and rework, ultimately saving manufacturers money in the long run.
In conclusion, the advantages of implementing carton packing machines in production are numerous and far-reaching. These machines offer increased efficiency, precision, versatility, workplace safety, and cost savings for manufacturers, making them a valuable investment for any production facility. As technology continues to advance, carton packing machines will undoubtedly play a pivotal role in revolutionizing the packing process and driving further efficiencies in production.
Carton packing machines have completely transformed the packaging industry by drastically improving efficiency and streamlining the entire packaging process. These machines have become an integral part of the packaging industry, providing numerous benefits to the companies that utilize them. From reducing labor costs to increasing overall productivity, carton packing machines are revolutionizing the way products are packaged and distributed.
One of the most significant advantages of carton packing machines is the improvement in efficiency that they bring to the packaging process. These machines are designed to handle a wide range of packaging tasks, from folding and sealing cartons to labeling and palletizing. By automating these tasks, carton packing machines can significantly reduce the time and labor required to complete the packaging process. This not only increases the overall efficiency of the packaging operation but also allows companies to handle larger volumes of products with ease.
Additionally, carton packing machines are equipped with advanced technology that enables them to perform at a high level of precision and accuracy. This ensures that each product is packaged with the utmost care and attention to detail, reducing the likelihood of errors or damage during the packaging process. As a result, companies can maintain the quality of their products while also increasing the speed and efficiency of their packaging operations.
Another key benefit of carton packing machines is their ability to handle a wide range of packaging materials and product types. These machines are versatile and adaptable, able to accommodate different carton sizes and shapes, as well as a variety of products. This versatility allows companies to use carton packing machines for a wide range of products, from food and beverage items to pharmaceuticals and electronics. This flexibility is invaluable for companies that have diverse product lines and packaging needs.
In addition to their efficiency and versatility, carton packing machines also offer significant cost savings for companies. By automating the packaging process, these machines reduce the need for manual labor, which can result in substantial cost reductions. Furthermore, the precision and accuracy of carton packing machines can help minimize material waste, further lowering the overall packaging costs for companies.
Furthermore, carton packing machines can also contribute to a safer and healthier work environment for employees. By automating physically strenuous and repetitive tasks, these machines can help reduce the risk of injuries and strains associated with manual labor. This can lead to improved worker satisfaction and reduced healthcare costs for employers.
In conclusion, carton packing machines have emerged as a game-changer in the packaging industry, offering unparalleled efficiency, precision, and versatility. Companies that utilize these machines can benefit from increased productivity, cost savings, and improved worker safety. In an increasingly competitive market, carton packing machines have become an essential tool for companies looking to streamline their packaging processes and gain a competitive edge. With the relentless advancement of technology, the future of packaging is undoubtedly tied to the innovation and efficiency of carton packing machines.
The Impact of Carton Packing Machines on Manufacturing Processes
Carton packing machines have revolutionized manufacturing processes across various industries, significantly improving efficiency and productivity. These machines are designed to automate the packaging of products into cartons, streamlining the entire process and reducing the need for manual labor. As a result, they have had a profound impact on the manufacturing industry, paving the way for faster production times, reduced labor costs, and a higher level of consistency and precision in packaging.
One of the key benefits of carton packing machines is their ability to increase production speed. These machines are capable of packing products into cartons at a much faster rate than manual labor, thereby enabling manufacturers to meet higher demand and increase overall output. This not only improves the efficiency of manufacturing processes but also allows businesses to capitalize on market opportunities and fulfill customer orders in a timely manner.
Moreover, carton packing machines have significantly reduced the reliance on manual labor in the packaging process. By automating the packing process, manufacturers can minimize the need for human intervention, thereby reducing labor costs and the risk of human error. This not only enhances the overall efficiency of the manufacturing process but also creates a safer working environment for employees.
In addition to improving efficiency and reducing labor costs, carton packing machines also offer a higher level of consistency and precision in packaging. These machines are programmed to pack products into cartons with a high degree of accuracy, ensuring that each carton is filled to the appropriate capacity and sealed securely. This level of precision not only enhances the quality of the packaged products but also minimizes the risk of waste and product damage during transportation and handling.
Furthermore, the use of carton packing machines has also led to a reduction in packaging material waste. These machines are designed to optimize the use of carton packaging materials, minimizing excess material and reducing the overall environmental impact of packaging. This is particularly important in today's global push for sustainability and environmental conservation, making carton packing machines a valuable asset for manufacturers seeking to reduce their carbon footprint.
Overall, the impact of carton packing machines on manufacturing processes cannot be overstated. These innovative machines have revolutionized the way products are packaged, offering substantial improvements in efficiency, productivity, and cost-effectiveness. As the manufacturing industry continues to evolve, the adoption of carton packing machines is likely to become increasingly prevalent, further driving advancements in manufacturing technology and enhancing the overall competitive edge of businesses.
Carton packing machines have undergone a significant transformation in recent years, paving the way for future developments and innovations in the industry. As manufacturers continue to seek greater efficiency and productivity, the evolution of carton packing machines is a pivotal aspect of the packaging sector. This article will explore the revolutionary efficiency of carton packing machines and delve into the future developments and innovations that are shaping the industry.
One of the key advancements in carton packing machines is the integration of automation and robotics. This has revolutionized the efficiency of the packaging process, allowing for higher throughput and reduced manual labor. As a result, manufacturers are experiencing significant cost savings and improved productivity. Additionally, the use of automation has enhanced the accuracy and precision of carton packing, minimizing errors and ensuring consistent quality.
Another notable development in carton packing machines is the incorporation of advanced technology such as artificial intelligence and machine learning. These technologies have empowered machines to adapt to changing production demands, anticipate potential issues, and optimize the packing process in real-time. As a result, manufacturers can achieve higher levels of efficiency and flexibility, ultimately driving competitive advantage in the market.
Furthermore, future developments in carton packing machines are focused on sustainability and eco-friendliness. With an increasing emphasis on environmental responsibility, manufacturers are seeking packaging solutions that minimize waste and reduce the environmental impact. Consequently, innovative carton packing machines are being designed to optimize material usage, minimize energy consumption, and enable recyclability. This sustainability-driven approach is not only beneficial for the environment but also aligns with consumer preferences for eco-friendly packaging solutions.
Moreover, the ongoing integration of Internet of Things (IoT) technology in carton packing machines is paving the way for smart, interconnected packaging systems. By leveraging IoT capabilities, manufacturers can remotely monitor and control the performance of their carton packing machines, gather valuable production data, and proactively address maintenance needs. This connectivity and data-driven approach enable continuous optimization of the packaging process, resulting in higher efficiency and operational uptime.
In addition to technological advancements, innovations in the design and engineering of carton packing machines are also driving efficiency and performance. From modular and customizable machine configurations to ergonomic and user-friendly interfaces, manufacturers are prioritizing user-centric design principles to enhance operational ease and productivity. These innovations are aimed at streamlining the packaging process and empowering operators to achieve optimal outcomes with minimal effort.
In conclusion, the revolutionary efficiency of carton packing machines is reshaping the packaging industry, with future developments and innovations poised to further elevate the capabilities of these machines. From automation and advanced technology to sustainability and smart connectivity, the evolution of carton packing machines is driving significant advancements in efficiency, productivity, and environmental responsibility. As manufacturers continue to prioritize efficiency and innovation, the potential for further transformative developments in carton packing machines is undoubtedly promising.
In conclusion, carton packing machines have truly revolutionized the efficiency and productivity of companies across various industries. With 13 years of experience in the industry, we have witnessed firsthand the incredible impact that these machines have had on streamlining processes and increasing output. The technological advancements in carton packing machines have not only improved efficiency, but also reduced manual labor and human error, ultimately leading to cost savings and enhanced quality control. As we continue to embrace and implement these innovative solutions, we are excited to see how they will continue to drive the industry forward and benefit businesses worldwide.