capsule filling machine stands out among all categories in Wenzhou Urban Machinery Co., Ltd.. All its raw materials are well selected from our reliable suppliers, and its production process is strictly controlled. The design is performed by the specialists. They are all experienced and technical. The advanced machine, state-of-the-art technology, and practical engineers are all the guarantees of product's high performance and long-lasting lifespan.
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一, equipment structure
Oral liquid filling capping machine is mainly composed of conveying system, cleaning system, filling system, capping system and control system, including:
Conveying system: including conveyor belt, guide rail and other transmission devices, bottles are transported on this device.
Cleaning system: Used to clean bottles and ensure hygiene before filling.
Filling system: Used to inject the oral solution into the bottle.
Screw cap system: used to screw the lid to seal.
Control system: Used to automate the control and operation of the entire equipment.
The filling pump is the core component of the filling system of the oral liquid filling machine. Its main function is to remove the oral liquid from the liquid storage tank and fill it into the bottle. In addition, the equipment is also equipped with gas control systems, sensors and other accessories to ensure the efficient and stable operation of the equipment.
二, work flow
The working process of the oral liquid filling machine can be divided into the following five steps:
1, conveying: the bottle from the conveyor belt into the oral liquid filling machine, through the conveying system into the cleaning system.
2, cleaning: the bottle is cleaned in the cleaning system to ensure the hygiene before filling.
3, filling: after cleaning the bottle into the filling system, under the action of the centrifugal pump, the oral liquid into the bottle.
4. Capping: the filled bottle enters the capping system, and the cap is tightened in the system to complete the sealing operation.
5, conveying: after the screw cap bottle removed from the equipment, into the next link, for packaging, printing, product storage and other follow-up links to prepare.
三, equipment characteristics
The characteristics of oral liquid filling machine can be summarized as follows:
1, high efficiency: oral liquid filling machine can achieve high-speed, continuous, stable and automated production process.
2, easy to operate: the operation of the equipment is simple and convenient, and the automatic production process control can be achieved through the touch screen operation.
3, strong flexibility: especially the filling amount is very flexible, according to different specifications of drug bottles to achieve different filling speed and accuracy.
4, service guarantee: Excellent service team at home and abroad to provide a full range of service guarantee and technical support for equipment to ensure production safety, stability and efficiency.
四. Summary
Oral liquid filling machine is a very important equipment in modern pharmaceutical equipment, which can automatically complete a series of tasks such as bottle cleaning, filling and cap rotation. It is characterized by high efficiency, easy operation and strong flexibility, which not only improves production efficiency, but also effectively reduces production costs. At the same time, the excellent service team at home and abroad provides a full range of service guarantee and technical support for the equipment, which further improves the use value of the equipment. It is believed that the application of oral liquid filling machine will be more and more extensive.
1. The split-type design of the capsule loading mechanism and the patented fully-enclosed structure prevent the capsules from improperly falling into the capsule transmission room and ensure the capsules to perform smoothly.
2. The patented powder filling mechanism includes several patented techniques like the irregular multi-surface powder keeper, the lateral angled feeder, etc., which makes the powder evenly distribute within the powder storage room, correctly and smoothly flow into the capsules, and achieves an extremely precise capsule filling process.
3. The patented modular punch as well as the bi-nodal feed hopper is of simple dismounting and with accurate positioning.
4. The patented integrated rotary table with ultra-precision has features like small size, light load, long service life, three years free of oil and maintenance and so on.
5. The whole set of the molds and all the parts that need daily cleaning and maintenance are equipped with locating pins, and the connection as well as fastening among different parts is extremely simple. As the fastening tool is standardized in size, a small spanner can easily dismount all the parts.
6. All the connectors of the air pipes apply standardized clamps, which are much easier to dismantle and clean than others.
Working principle:
The coating machine is mainly used in the pharmaceutical industry for the production of pills and tablets, and can also be used for the rolling, mixing and polishing of spherical or granular materials in the food, light industry and chemical industry. For example: chocolate polishing, wrapping peanuts, sugar, seasoning, manufacturing glutinous rice balls, pearl powder balls, rolling desiccant, production of chemical fillers, aluminum hydroxide balls, aluminum oxide balls, porcelain molecular sieve, catalyst. This machine is suitable for clinic, college laboratory, research institute, pharmacy and other chemical industry.
The pan body is rotated clockwise to make the sugar-coated tablets roll and slide in the pan, and the sugar-coated powder is evenly distributed on all the plain tablets by pouring the sugar-coated powder into the hand. The electric thermal blower attached with the machine can be heated by extending the outlet pipe into the ball. At the same time, the blower can pass hot air into the inner layer of the pan to remove the surface water of the tablets, so as to obtain the sugar-coated tablets with stiff cell.
Features:
1. The control system composed of PLC and HMI has reasonable design, flexible programming, can adapt to different pharmaceutical process needs, reliable work, stable performance, in line with GMP requirements.
2. Under the action of the streamline guide plate agitator, the plain sheet can be turned smoothly, exchanged frequently, and the plain sheet can be eliminated from the height and collision, and the debris and edge can be eliminated, and the yield can be improved. The narrow surface of the baffle avoids the adhesion of the dressing on its surface, saves the dressing and improves the quality of the drug.
3. Constant pressure variable peristaltic pump, cancel the return pipe. The rotation radius of the roller changes at any time with the change of pressure, and the output slurry and spray volume are automatically balanced, which stabilizes the atomization effect, simplifies the spray system, prevents the spray gun from clogging, saves the dressing, and is simple to clean and has no dead Angle.
4. Specially designed and manufactured spray gun for coating, uniform atomization, large spray surface, universal adjustable nozzle is not affected by the amount of loading; The spray gun plugs the cleaning mechanism, which can make the coating continuous, shorten the coating time and save the coating dressing.
This product draws on the design of foreign professional manufacturers, combined with the company's more than 20 years of professional manufacturing experience of automatic high-speed capsule filling machine, technical parameters and configuration have reached the international equivalent level.
The improvement and parameters of the new model and the old model are as follows:
1. 140D high specification CAM divider (made in Taiwan) with a smaller diameter (￠462) rotating disk, compared with the previous generation of products torque, stable operation, longer life; The movement structure of the turntable and module shaft adopts engineering plastic bearings (made in Germany), and the refueling maintenance cycle can be extended to 3 years.
2. The whole transmission bag is sealed, dust and damaged capsules can not enter the transmission room, the maintenance cycle of the transmission room is extended, and the failure rate is very low; The moving parts are upgraded from the original optical linear transmission to the linear guide rail (made in Taiwan), and the radial positioning is more accurate.
3. The excess powder on the module will overflow during the process of capsule locking, and the locking structure with dust suction function effectively removes the excess powder.
4. The bagging method of products in the past dynasties adopts double row and single set of scraper cylinders, which inevitably causes inconsistency between cylinder action and mechanical action; The newly designed double-row grouping bag effectively avoids mechanical injury to the finished product.
5. The transmission structure is also driven by internal CAM, the layout and fulcrum of the new model are more reasonable, the overall simplicity and large maintenance space; The spindle bearing bracket is connected with the upper and lower frame, which improves the overall strength of the frame and effectively controls the vibration caused by the powder filling process.
What is a Water Cold Induction Sealer Aluminum Foil Sealing Machine？
Water Cold Induction Sealer Aluminum Foil Sealing Machine is a kind of equipment using the principle of electromagnetic induction to seal, it is mainly used in medicine, food, wine, tobacco, daily chemical, home chemical, pharmaceutical and other bottled products sealing. The equipment adopts electromagnetic induction aluminum foil sealing technology, has the characteristics of non-contact heating, can meet the sealing requirements of various plastic bottles, glass bottles and various composite plastic hoses. The key technology of water cooling sealer lies in its water cooling system through double fan, double radiator internal circulation forced water cooling system and transistor modular digital integrated circuit control system to ensure that the equipment in the process of high-speed sealing to maintain stable operation, at the same time to avoid overheating damage to the equipment or affect the quality of the sealing. In addition, water-cooled sealer also pays special attention to safety production, , for example, special attention is needed when the heating wire and copper parts are in direct contact with the pad aluminum, high temperature tape should be replaced immediately if damaged, need to switch the power supply again after each temperature adjustment, to ensure the safety of use and the long-term stable operation of the sealer
The basic overview of the water cold induction sealer aluminum foil sealing machine
It is a kind of equipment that closes items in bags by pressure and heat. It uses high-temperature steam or electric heat to seal, and can also be cut off by cooling water. Water-cooled sealing machine is suitable for a variety of packaging materials, such as PET, PE, PP, etc., not only the sealing speed is fast, high efficiency, but also easy to operate, energy saving and environmental protection, will not produce harmful gases.
The functional characteristics of the Water Cold Induction Sealer Aluminum Foil Sealing Machine
1. High efficiency and energy saving: The water-cooled sealing machine uses an efficient thermal energy circulation system to achieve rapid cooling and energy saving effect through water cooling technology.
2. High precision: The water-cooled sealing machine uses advanced intelligent control technology, and has high precision sealing and cutting capabilities, effectively ensuring product quality and safety.
3. Different types and sizes of bags can be applied: different types and sizes of bags can also be sealed and cut using water-cooled sealer, which has a wide range of application.
4. Easy operation: The water-cooled sealing machine adopts humanized design, easy to understand operation, does not require special technical personnel, suitable for all kinds of manufacturers.
5. Environmental protection and safety: The water-cooled sealing machine uses environmentally friendly materials and safety technology to reduce environmental pollution and protect the health of workers.
Advantages
1. Improve production efficiency: the water-cooled sealing machine can automatically seal bags and cut quickly, which can greatly improve production efficiency and save labor costs.
2. Ensure product quality: Water-cooled sealing machine adopts high-precision control technology, which can effectively ensure product quality and safety.
3. Reduce energy consumption: Water-cooled sealing machine adopts energy-saving and environmental protection technology to help enterprises reduce energy consumption and reduce production costs.
4. Simple operation: The operation of the water-cooled sealing machine is simple, does not require special technical personnel, and reduces the training cost of enterprises.
In summary, the water-cooled induction aluminum foil sealing machine is a kind of sealing equipment with high efficiency and energy saving, high precision, wide application range, simple operation, environmental protection and safety. Aluminum foil sealing machine can improve production efficiency, ensure product quality, reduce energy consumption and cost, is an essential equipment in the packaging industry.
For example, in the pharmaceutical industry, we use it with counting machines, capping machines, labeling machines
Types of Aluminum Foil Sealing Machine：
Can be mainly divided into the following categories according to how they are used:
Water-cooled induction aluminum foil sealer：is a sealing device cooled by fluid cooling. Add cooling water inside to reduce the internal temperature and achieve heat dissipation effect. The Water-cooled induction aluminum foil sealer is suitable for sealing equipment with high power, high temperature and high pressure, and has better sealing effect in large enclosed Spaces.
Air-cooled induction aluminum foil sealer：It is a sealing machine that uses high-speed air flow to dissipate heat. By blowing high-speed air flow into the sealing machine, the internal heat is brought out to achieve the effect of heat dissipation. Air-cooled induction aluminum foil sealer is suitable for low power and small sealing equipment, and has good sealing effect in confined space.
Air-cooled induction aluminum foil sealer
Product Advantages：
1. The machine with new modular intelligent design, has the feature of moisture proof, anti-corrosion, dust-proof, anti-magnetic interference, with long service life and simple maintenance.
2. The host generator adopts the latest imported transistors, with CPU module control and protection functions.
3. All functional parts on the panel are clearly marked and easy to operate.
4. The machine has 180℃ copper wire induction coils and 3 pcs of 220V fans, makes the fast sealing speed and good sealing effect.
5. The height of the sensor head is adjustable, which can adapt to the sealing and packaging of containers with various heights.
6. The air cooling system makes the machine with high efficiency and high speed, can work continuously for 24 hours.
7. Stainless steel material, compliance with GMP requirements.
8. The sensor head and host of the same model can be interchanged and used in general, effectively reducing the use cost. Passed CE certification.
Summary
Aluminum foil sealers machine are an indispensable part of the pharmaceutical/food/packaging industry, and understanding their working principles and applications can help your company make more cost-effective and suitable choices. We are a long time manufacturer of pharmaceutical and packaging machinery for companies in various countries. If you happen to need to buy an aluminum foil sealer machine, please contact us
