This machine is a kind of small plastic bottle thermoforming filling & sealing equipment,it's suitable for small batch filling in pharmacy,pesticide,cosmetic,food & beverage and nutrition etc. Field for liquid & Cream material,it's widely used for filling oral liquid,liquid pesticide & fertilizer,E-Liquid,liquid & Cream cosmetic,edible oil,beverage and liquid health care product etc.

GGS-240 oral liquid plastic bottle automatic forming and filling machine, including a frame, a feeding device and a control system, which is characterized by: The frame is successively provided with a coil preheating device, a plastic bottle forming device, a filling device, a tail sealing device, a blanking device and an indentation device, and the feeding device, a coil preheating device, a plastic bottle forming device, a filling device, a tail sealing device, a blanking device and an indentation device are connected with the control system. The utility model has the advantages of compact structure, automatic operation, low manufacturing cost and high production efficiency.

Features and innovation:

1. The machine adopt PLC control and stepless altering frequency adjustment.

2. The machine can finish the following working procedure automatically through the program: PVC Roller release ,PVC Preheating ,bottle forming ,filling,end sealing & batch number ,perforation & end Punching and Cutting.

3. The machine adopt the human-machine interface operation, operation is easy and simple.

4. The filling head has no leak through ,not appear foam and overflow.

5. The contact parts with the filled liquid adopt SUS316L, conforms to the GMP standard.

6. The main pneumatic component and electric parts adopt well-known brand products.

7. Filling system can choose peristaltic pump, piston pump, rotary valve pump according to different filling material, measuring is precisely and the filling difference is small.

Requirements of personnel

Who is allowed to operate the machine?

○ Persons who are entitled to carry out such work because of their training and qualification

○ Persons who are assigned to carry out such work by the operator of the machine

Measures to be taken before maintenance work

·Switch off the machine according to this operating manual and secure it against accidental switching on.

·Lock the main command devices and pull out the key and/or attach a warning sign to the main switch.

·Guard off the working area generously.

·Inform operating personnel and nominate a supervisor.

Measures to be taken after maintenance work before switching back on

·Check safety devices

·Check the fault-free operational procedure of the machine (collision?)

Information on maintenance work

General informations

·Please observe all setting, maintenance, and inspection work and intervals as prescribed in the operating manual including information on exchanging parts.

·Comply with the method of switching on/off the machine as described in this manual.

·For maintenance work appropriate workshop equipment is absolutely necessary.

·Make known the location and operation of fire extinguishers.

·Take heed of the fire-alarm and fire-fighting facilities.

·Clean machine - especially connections and unions - before maintenance/repair work of oil, fuel, or protective agents.

·Do not use any corrosive cleaning agents.

Disposal of batteries/accumulators, lubricants and problem substances

Protect your environment

Do not dispose of lubricants into the regular waste, or pour into the public sewer system.

Please take such substances to special disposal facilities.

Before dismantling for further use or for scrapping clean entirely of oils and other substances that could pollute water.

Information on maintenance work

Lubrication

·Please observe lubrication instructions of the manufacturer.

·For all lubricants, a guarantee of high ageing stability must be provided. In addition, please observe that for refills the brand, oil type and quality must be retained, i.e. if changes must be made, a mixing of different oils must be avoided.

Conical lubrication nipples

All lubricant nipples must be lubricated as per the maintenance/lubrication plan.

·Clean all lubrication nipples before lubricating with a grease gun.

Generally a grease gun is sufficient for lubrication. If, however, a high-pressure gun operated with compressed air is used the overpressure should not exceed l000kPa (10 bar).

Information on cleaning

Work instructions

Information on cleaning

Composition of the cleaning agents

Use only cleaning agents and^disinfectants that proven in the past to cause no damage to the machine.

New agents should be tested prior to use.

In case of doubt please inquire with our service department specifying the agent and its chemical composition.

Features and innovation:

1.Adopt the spring tube pucks ensuring the same height of sealed tail.

2.Using automatic right color systems ensuring the automatic right superscript of oval or other special-shaped tubes.

3.Adopt mechanical drive mode filling system ensuring the stability of loading.

4.Rising puck style for filling stage.

5.Adopt original binding LEISTER air heater.

6.Hot air inside sealed the tube,cold water circle-cooled the outer wall of the tubes.That ensured the effect of the sealing.

7.Exhaust the harmful gases outdoors by fan (made in Taiwan).

8.After sealing,equipped with air-cooled systems, to avoid heat transfer to the paste.

9.PLC fully automatic control system.

10.High-definition, visual stainless steel frame.

11.The connectiong of emulsifier and filling machine can be easily achieved.

12.The operation of different diameters can be easily changed.

13.Filling,sealing and code-printed can be finished in one machine.

14.Have the tubes auto setdown, tubes auto purge,the mark auto fund,and auto filling and sealing functions.

15.The speed can be stepless frequency convert,the tube setdown function can be finished by main machine matching with console model and big capacity tube store.

16.The product quantity can be controlled.

17.The code mechanical hand print the code automatically in the request position.

18.The data can be showed and controlled directly by human-machine interface.

19.Console model and big capacity tube store.

20.original binding vacuum generator controlled the on tube adsorption positioning device.

21.Adopt tube direction upsidedown examination system,Omron photoelectric cell can test the upsidedown tubes accurately.

Cam indexing.

22.Automatic cleaning and the dust accumulates recycling system.

23.Have the malfunction alarming,the machine gate openning and over-loading stopping device.

24.When filling is finished, the end is blown away by the air blower and cut off ensuring high viscosity materials filling.

25.Column model heat preservation agitation system.(optional).

26.Ultrasonic wave material position automatic detection system.The material position can be accurately detected and can be showed derectly on the touch screen with the match of the BANNER ultrasonic wave position automatic detection system and Siemens module. (optional).

27.No tube no fill.

一：What is a bottle unscrambler machine？

The fully automatic bottle unscrambler is an instrument used in pharmaceutical factories, health care product factories, etc. to sort round bottles, special-shaped or square bottles. It can automatically complete the processes of bottle feeding, bottle unscrambling, flipping, and bottle discharging.Through simple adjustments, it can be applied to a variety of bottle types, with the advantages of high degree of automation, time saving and labor saving.The fully automatic bottle unscrambler is made of high-quality stainless steel or non-toxic and pollution-free engineering plastics, and uses mechanical transmission technology.   It has a compact and reasonable structure, simple appearance, and easy operation. Its production capacity is 60 to 120 bottles/minute, and the applicable bottles include plastics (round, special-shaped, square).The main function of the fully automatic bottle unscrambler is to stack the messy bottles into neat and orderly output, which greatly improves production efficiency and reduces labor costs.It is an important equipment on modern packaging production lines.

二：Application

This machine is mainly used for a variety of plastic bottles (round or flat shape bottles) of the automatic sorting and arrangement. It’s widely used in food/commodity/health care products/ industries.

三： Working Principle

The automatic bottle unscrambler is mainly composed of the following parts:

1. Conveyor belt system

The conveyor belt system is the core part of the automatic bottle unscrambler, which is used to transport the bottles to be sorted from the starting position to the target position.   The conveyor belt is usually equipped with multiple sensors to detect the position and status of the bottles for accurate sorting

2.Visual recognition system

The automatic bottle unscrambler is equipped with a high-resolution camera and advanced image processing algorithms to identify and classify bottles.   The visual recognition system can accurately identify the shape, color, size and other characteristics of the bottle, and sort the bottles according to preset rules.

3.Robotic arm system

The robotic arm is another important component of the automatic bottle unscrambler, which is used to grasp and place the bottles.   The machine is usually connected by multiple joints and has flexible movement capabilities.   Through precise control, the robotic arm can grab the bottle from the conveyor belt and place it in the specified position.

四：Features

1.   Improve production efficiency

The fully automatic bottle unscrambler uses a high-speed motor, transmission mechanism and control system to quickly and accurately arrange the bottles.   It is easy to operate, highly automated, and does not require excessive manual intervention, which can effectively shorten the production cycle and improve production efficiency.

2.   Reduce labor costs

The traditional bottle arrangement method requires a lot of manpower, which is not only labor-intensive, but also prone to quality problems such as uneven bottle arrangement caused by human factors.   The fully automatic bottle unscrambler can automatically complete the bottle arrangement work, reduce manual operation, and reduce labor costs.

3.   Improve product quality

The fully automatic bottle unscrambler adopts advanced control system and sensor technology, which can accurately identify the shape, size and position of the bottle, ensure that the bottle is arranged neatly, avoid the quality problems that are prone to traditional arrangement methods, and greatly improve product quality.

4.   Ensure production safety

Since the fully automatic bottle unscrambler can automatically complete the bottle arrangement work, it reduces manual intervention, thereby ensuring the safety of the production process. At the same time, its high degree of automation and easy operation reduce the risks and hidden dangers in the production process

Summary

As an efficient, reliable and stable bottle arrangement equipment, the fully automatic bottle unscrambler not only plays a role in improving production efficiency and product quality, but also effectively reduces labor costs and ensures production safety.    With the continuous development of automation technology, I believe that fully automatic bottle unscramblers will be widely used in more production scenarios.

Welcome to the world of efficient mixing! In this article, we will take a closer look at the innovative and essential dry powder mixing machines that are revolutionizing the art of blending materials. From pharmaceuticals to food production, these machines are playing a critical role in ensuring consistent, high-quality results. Join us as we delve into the inner workings of these advanced mixing machines and explore the key features that make them the go-to solution for industry professionals. If you are curious to learn more about how these machines are transforming the mixing process, then read on for an inside look at the art of efficient mixing.

Understanding the Basics of Dry Powder Mixing

Dry powder mixing is a crucial process in various industries, from food and pharmaceuticals to chemicals and cosmetics. It involves combining multiple dry ingredients to create a homogeneous blend that meets specific requirements for particle size, distribution, and composition. Dry powder mixing machines are the key to achieving this goal efficiently and effectively.

To understand the basics of dry powder mixing, it's essential to delve into the various types of mixing machines available and how they operate. One of the most common types is the ribbon blender, which consists of a horizontal, U-shaped trough and a double helical agitator that rotates within the trough, blending the materials together. This type of mixer is suitable for a wide range of dry powders and is known for its gentle blending action, making it ideal for fragile materials.

Another popular option is the paddle mixer, which features a set of paddles or blades that rotate within a cylindrical drum, creating a tumbling motion that mixes the materials thoroughly. This type of mixer is often used for cohesive and sticky powders that require a more aggressive blending action. Additionally, there are also fluidized bed mixers, which use air to fluidize the powder, creating a fluid-like mixing action that is particularly effective for fragile materials.

In addition to the different types of mixers, it's essential to consider the factors that contribute to effective dry powder mixing. One of the most critical factors is the design of the mixing machine, including the shape of the mixing chamber, the size and configuration of the agitator, and the speed of rotation. These design elements directly impact the efficiency and efficacy of the mixing process, determining the quality of the final blend.

Furthermore, the properties of the dry powders being mixed must also be taken into account. Factors such as particle size, density, flow characteristics, and electrostatic properties can all influence the mixing process and must be carefully considered when selecting a mixing machine and designing the mixing process.

In addition to the equipment and material properties, the operating conditions of the mixing process play a crucial role in achieving efficient and uniform blending. Factors such as mixing time, speed, and temperature can significantly impact the final product, and it's essential to optimize these parameters based on the specific requirements of the blend.

Overall, understanding the basics of dry powder mixing machines is essential for achieving efficient and effective blending of dry powders. By selecting the right type of mixer, considering the properties of the materials being blended, and optimizing the operating conditions, industries can ensure the production of high-quality, homogeneous blends that meet their specifications.

Types of Dry Powder Mixing Machines and Their Applications

Dry powder mixing machines are essential equipment in various industries, including pharmaceuticals, food, and chemicals. They are designed to blend dry powders uniformly, eliminating the risk of segregation and ensuring consistent product quality. In this article, we will take an inside look at the different types of dry powder mixing machines and their applications.

1. Ribbon Blenders

Ribbon blenders are one of the most commonly used types of dry powder mixing machines. They consist of a long, horizontal trough with a single or double helical ribbon agitator that rotates at a relatively low speed. This design allows for thorough blending of dry powders, making it suitable for applications such as mixing powdered chemicals, pharmaceutical ingredients, and food products.

2. Paddle Mixers

Paddle mixers, also known as plow mixers or paddle blenders, feature multiple paddles or plows that rotate on a horizontal shaft within a cylindrical drum. This design facilitates gentle and efficient mixing of dry powders, making it ideal for blending fragile materials that are prone to degradation or breakage. Paddle mixers are commonly used in the food, pharmaceutical, and chemical industries.

3. Fluidized Bed Mixers

Fluidized bed mixers utilize a combination of air and mechanical agitation to fluidize and blend dry powders. As the name suggests, the powders are fluidized within the mixing chamber, resulting in rapid and homogeneous blending. This type of dry powder mixing machine is often employed in the pharmaceutical and nutraceutical industries for mixing granules, powders, and other solid particles.

4. V-Blenders

V-blenders, also referred to as twin-shell blenders, feature a V-shaped chamber with a central agitator that rotates to blend the dry powders. The unique shape of the chamber promotes gentle and efficient mixing, making it suitable for blending sensitive materials such as pharmaceutical powders, powdered chemicals, and cosmetic ingredients.

5. Tumble Blenders

Tumble blenders, also known as drum blenders, consist of a rotating drum that tumbles the dry powders to achieve uniform blending. This type of dry powder mixing machine is widely used in the food, chemical, and metallurgical industries for blending granular and powdered materials, as well as for coating and polishing applications.

In conclusion, the art of efficient mixing relies on the proper selection and utilization of dry powder mixing machines. Each type of machine offers unique advantages and is tailored to specific applications in various industries. Whether it's blending pharmaceutical ingredients, mixing food products, or homogenizing chemical powders, the right dry powder mixing machine plays a crucial role in achieving consistent product quality and production efficiency.

Key Factors for Achieving Efficient Mixing

In the world of industrial manufacturing, efficient mixing is a crucial process that determines the quality and consistency of the final product. When it comes to dry powder mixing, the use of specialized machines is essential to ensure thorough blending and homogenization. In this article, we will explore the key factors for achieving efficient mixing with dry powder mixing machines.

One of the most important factors for achieving efficient mixing is the design and construction of the mixing machine itself. Dry powder mixing machines come in a variety of designs, including ribbon blenders, paddle mixers, and fluidized bed mixers. Each type of machine is designed to provide a specific mixing action that is suited to the properties of the dry powders being blended. For example, a ribbon blender utilizes a horizontal, ribbon-like agitator to create a cascading motion, while a paddle mixer uses rotating paddles to produce a fluidized mixing action. Selecting the right type of machine for the specific application is crucial for achieving efficient mixing.

In addition to the design of the machine, the operational parameters play a critical role in achieving efficient mixing. Factors such as mixing time, mixing speed, and batch size must be carefully controlled to ensure thorough blending of the dry powders. Overmixing or undermixing can result in poor product quality, wasted materials, and increased production time. Therefore, it is important for operators to have a thorough understanding of the specific mixing requirements for the dry powders being processed and to make appropriate adjustments to the operational parameters accordingly.

Furthermore, the proper selection of mixing accessories and agitators is essential for achieving efficient mixing with a dry powder mixing machine. Different types of agitators, such as ribbons, paddles, and plows, can be used to impart various mixing actions and intensities to the powders. Additionally, the use of baffles, choppers, and spray systems can further enhance the mixing efficiency by promoting better powder flow and dispersion. By selecting the right combination of mixing accessories and agitators, manufacturers can ensure that the dry powders are thoroughly blended and homogenized in the mixing machine.

Another key factor for achieving efficient mixing with dry powder mixing machines is the selection of suitable process controls and automation systems. The use of advanced control systems, such as programmable logic controllers (PLCs) and supervisory control and data acquisition (SCADA) systems, can help to monitor and adjust the mixing process in real time. By integrating process controls and automation, manufacturers can achieve consistent and repeatable mixing results, while also optimizing the use of energy and resources.

In conclusion, achieving efficient mixing with dry powder mixing machines requires a comprehensive approach that considers the design of the machine, operational parameters, mixing accessories, and process controls. By carefully selecting the right equipment and optimizing the mixing process, manufacturers can ensure thorough blending and homogenization of dry powders, leading to high-quality and consistent final products.

The Role of Automation and Technology in Modern Mixing Machines

The evolution of mixing machines has been a testament to the advancements in technology and automation. In recent years, the demand for efficient and high-quality mixing processes has led manufacturers to develop innovative solutions that incorporate the latest automation and technology features. This has transformed the way dry powder mixing machines operate and has significantly improved the efficiency and accuracy of the mixing process.

One of the key advancements in modern mixing machines is the integration of automation technology. This has allowed for greater control and precision in the mixing process, resulting in more consistent and uniform end products. Automation features such as programmable recipe management, process monitoring, and real-time data analysis have revolutionized the way dry powder mixing machines are operated. These features not only streamline the mixing process but also ensure that each batch meets the highest quality standards.

Another crucial aspect of modern mixing machines is the use of advanced technology. One of the most notable technological advancements is the use of advanced sensors and monitoring systems. These sensors are capable of detecting changes in temperature, humidity, and other environmental factors, allowing the machine to make real-time adjustments to the mixing process. This level of adaptability and responsiveness ensures that the mixing process is always optimized for the specific characteristics of the dry powder being used.

Furthermore, modern mixing machines also utilize advanced control systems that can be integrated with other production processes. This allows for seamless communication and coordination between different stages of the manufacturing process, leading to improved overall efficiency and productivity. The integration of control systems also enables remote monitoring and control, allowing operators to oversee the mixing process from anywhere, at any time.

In addition to automation and technology, modern mixing machines are also designed with user-friendly interfaces and intuitive controls. This makes it easier for operators to set up, operate, and fine-tune the mixing process, thereby reducing the risk of human error and ensuring consistent results.

The incorporation of automation and technology into modern mixing machines has not only improved the efficiency and accuracy of the mixing process but has also enhanced overall safety and reliability. Automation features such as safety interlocks, alarm systems, and emergency stop controls ensure that the mixing process is carried out in a safe and secure manner, protecting both the operators and the equipment.

In conclusion, the role of automation and technology in modern mixing machines is undeniable. These advancements have revolutionized the way dry powder mixing machines operate, leading to significant improvements in efficiency, accuracy, and overall quality. The integration of automation and technology has not only streamlined the mixing process but has also enhanced safety, reliability, and adaptability. As technology continues to evolve, we can expect to see even more innovative features and capabilities in the future generation of mixing machines, further revolutionizing the art of efficient mixing.

Advantages and Limitations of Dry Powder Mixing Machines

Dry powder mixing machines are an essential piece of equipment for many industries, as they play a crucial role in the manufacturing process of various products. These machines are designed to efficiently mix dry powders, such as chemicals, pharmaceuticals, food ingredients, and other materials, to create uniform blends that meet specific quality standards. However, like any piece of machinery, dry powder mixing machines have their own set of advantages and limitations that users should be aware of.

One of the primary advantages of dry powder mixing machines is their ability to create consistent and homogeneous blends. These machines are equipped with advanced mixing technologies, such as paddle mixers, ribbon blenders, and tumble blenders, which ensure that all the ingredients are thoroughly combined. This results in a uniform mixture with no disparities in the composition, which is essential for maintaining product quality and consistency.

Another advantage of dry powder mixing machines is their versatility. These machines come in various sizes and configurations, making them suitable for a wide range of applications. Whether it's mixing large quantities of powders for industrial production or small batches for research and development purposes, there is a dry powder mixing machine that can meet the specific needs of any operation.

In addition, dry powder mixing machines are known for their efficiency and precision. They are designed to operate at high speeds and are capable of achieving the desired blending results in a relatively short amount of time. This not only helps to improve productivity but also reduces the overall processing time, leading to cost savings for the manufacturer.

Despite their numerous advantages, dry powder mixing machines also have some limitations that users should consider. One of the main drawbacks is the potential for segregation of powders during the mixing process. Segregation occurs when the particles of different sizes and densities within the mixture separate, leading to an uneven distribution of ingredients. This can compromise the quality of the final product and result in a loss of material.

Another limitation of dry powder mixing machines is the risk of cross-contamination. If the equipment is not properly cleaned and maintained, there is a possibility that traces of previous batches may remain, leading to contamination of the current blend. This can be a significant concern in industries such as pharmaceuticals and food production, where product purity and safety are of utmost importance.

In conclusion, dry powder mixing machines are a critical component in the production process, offering numerous advantages such as consistency, versatility, efficiency, and precision. However, they also come with limitations, including the potential for segregation and cross-contamination. It is essential for users to understand these factors and take appropriate measures to mitigate any potential risks. With proper maintenance and operational practices, dry powder mixing machines can play a vital role in achieving high-quality and uniform blends for various industries.

Conclusion

In conclusion, the art of efficient mixing is essential for any industry, and dry powder mixing machines play a crucial role in achieving optimal results. With our 13 years of experience in the industry, we have gained valuable insights into the best practices for using these machines to produce consistent and high-quality mixes. By understanding the principles of efficient mixing and utilizing the right equipment, companies can streamline their production processes and improve overall productivity. As technology continues to advance, we are committed to staying at the forefront of innovation in dry powder mixing machines to meet the evolving needs of our customers. Thank you for taking an inside look at the art of efficient mixing with us.