一, equipment structure

Oral liquid filling capping machine is mainly composed of conveying system, cleaning system, filling system, capping system and control system, including:

Conveying system: including conveyor belt, guide rail and other transmission devices, bottles are transported on this device.

Cleaning system: Used to clean bottles and ensure hygiene before filling.

Filling system: Used to inject the oral solution into the bottle.

Screw cap system: used to screw the lid to seal.

Control system: Used to automate the control and operation of the entire equipment.

The filling pump is the core component of the filling system of the oral liquid filling machine. Its main function is to remove the oral liquid from the liquid storage tank and fill it into the bottle. In addition, the equipment is also equipped with gas control systems, sensors and other accessories to ensure the efficient and stable operation of the equipment.

二, work flow

The working process of the oral liquid filling machine can be divided into the following five steps:

1, conveying: the bottle from the conveyor belt into the oral liquid filling machine, through the conveying system into the cleaning system.

2, cleaning: the bottle is cleaned in the cleaning system to ensure the hygiene before filling.

3, filling: after cleaning the bottle into the filling system, under the action of the centrifugal pump, the oral liquid into the bottle.

4. Capping: the filled bottle enters the capping system, and the cap is tightened in the system to complete the sealing operation.

5, conveying: after the screw cap bottle removed from the equipment, into the next link, for packaging, printing, product storage and other follow-up links to prepare.

三, equipment characteristics

The characteristics of oral liquid filling machine can be summarized as follows:

1, high efficiency: oral liquid filling machine can achieve high-speed, continuous, stable and automated production process.

2, easy to operate: the operation of the equipment is simple and convenient, and the automatic production process control can be achieved through the touch screen operation.

3, strong flexibility: especially the filling amount is very flexible, according to different specifications of drug bottles to achieve different filling speed and accuracy.

4, service guarantee: Excellent service team at home and abroad to provide a full range of service guarantee and technical support for equipment to ensure production safety, stability and efficiency.

四. Summary

Oral liquid filling machine is a very important equipment in modern pharmaceutical equipment, which can automatically complete a series of tasks such as bottle cleaning, filling and cap rotation. It is characterized by high efficiency, easy operation and strong flexibility, which not only improves production efficiency, but also effectively reduces production costs. At the same time, the excellent service team at home and abroad provides a full range of service guarantee and technical support for the equipment, which further improves the use value of the equipment. It is believed that the application of oral liquid filling machine will be more and more extensive.

1, blister packaging machine is a multi-functional packaging machine, each packaging process are carried out at different stations.

The packaging machine is provided with a number of film conveying mechanisms, whose role is to transport the film and make it pass through the above stations to complete the blister packaging process.

The conveying mechanism of the blister packaging machine has a groove wheel mechanism, a CAM rocker mechanism, a CAM indexing mechanism, a ratchet mechanism, etc., which can be selected according to the accuracy of the conveying position, the acceleration curve and the adaptability of the packaging material.

2, heating will heat the molding film to a temperature that can be thermoformed processing, this temperature is determined according to the selection of packaging materials. For hard pvc, the temperature range that is easier to form is 110 ~ 130 ° C. The pvc film in this range has sufficient thermal strength and elongation.

The temperature has an impact on the thermoforming processing effect and the ductility of the packaging material, so the temperature control is required to be quite accurate.

However, it should be noted that the temperature referred to here is the actual temperature of the pvc film, which is directly measured on the surface of the film with a point thermometerBlister machine is a typical form of solid preparation packaging, it is a small dose plate packaging suitable for patients to use, with light weight, easy to carry, good sealing, drugs do not mix, service does not waste and other advantages, has become the mainstream of solid preparation packaging in China, in the pharmaceutical field has been widely used. The equipment used for blister packaging is called blister packaging machine, because the materials used are mostly plastic film and aluminum foil, it is also called aluminum plastic blister machine.Flat blister packaging machine working principle:

1, the plastic film is heated and softened by the heating device, and the softened film is blown into a blister by compressed air in the molding device (different blister shapes are achieved by replacing the molding mold);

2, filling and filling device will fill the material into the bubble cap (different material forms, filling device is different);

3, and then sent to the sealing device, under the appropriate temperature and pressure will cover the film and blister seal, and then through the typing embossing device to print on the batch number and press out broken lines or easy to break lines;

4, the final punching device punching into the specified size of the product plate.

New Model of capsule filling machine change to touch screen operate control,convenient operation, prolongs the service life ofthe whole body, and more high-end.

Broadcast capsule part adopts the structure of fully automatic capsule filling machine, so asto enhance the precision reduces friction, lock capsule part adopts flat mode, using the pneumatic principle to achieve theautomation, effectively prevent powder tremor, improve product quality,reduce manpower, easy to use.

The new model of Capsule filling machine is of pharmaceutical packaging machinery, the advantages of novel structure, beautiful shape, the use of mechanical and electrica integration control, pneumatic control, equipped with Siemens programmable control (PLC)device, frequency conversion stepless speed regulating device, can respectively complete capsule in place, separation, filling, locking action, on the basis of NTj-C also greatly improved, thus to replace the manual filling,  reduce labor intensity, improve the production efficiency, accurate filling dose on the basis of upgrade again, more in line with the requirements of the pharmaceutical and health.

This machine is composed of several parts: send cystic U-turn separation mechanism, filling mechanism, locking mechanism, variable frequency speed regulating mechanism and pneumatic control and electric control system,protection device and other components, vacuum pump and pump accessories.  Domestic or imported capsule all can be applied, product qualification rate reached 98%.

2.Functions of Main Parts

1)Capsule-sowing mechanism

The mechanism is the hollow capsules from the hopper inserting to the broadcastcapsule tube, see Pic(l)Broadcast capsule tube is arranged below the card reedswitch, when sowing capsule tube is driven by the eccentric wheel falls to the bottom, clamp spring switch pressure the broadcast capsule and pen,then putone rowcapsule(1#,2#,3#,4#,5# and one row 7capsules,0#-6capsules,00#-5capsules,000#-4capsules) Remark:(1#,2#,3#,4#,5# of 420capsule per each,0# of 360 capsules per each,  00# of 300 capsules per each, 000# of 240 capsule per each), when the broadcase capsule tube torise,the clamp spring will close the broadcase capsule tube at once.  Have been falling incapsule comb pushed capsule on Intercalation pushed forward to U-turn position, capsule compression bag

downward pressure and at the same time a U-tum (body down cap upwards), below the diewith negative pressure airflow, when the capsule compression sac head under pressure to leavethe capsule comb, a capsule mould holes under the action of airflow suction mould. becausethe upper mold hole is a small step to prevent the capsule cap in the upper mould, the capsulebody afiected by vacuum continued to decline to the lower die hole, the agency completedcapsule discharge, U-turn, separation capsule.

The mechanism is composed of a single frequency conversion stepless speed regulatingmotor drives the cam rocker, a ratchet mechanism, operation, the cam rotates a circle, a ratchetPropulsion Gear (also is the use of mould is pushed into a row of holes), at the same time thecam drives the rocker to a running cycle.

The mechanism of PLC counting by automatic control, when a mold lined with capsule.mechanism of automatic shutdown, midway need shutdown can also manually. The machinespeed by touch (broadcast capsule frequency) touch input digital regulation, and is equipped See Pic(9)with the display speed

The working process of UBM-CG series high-speed twist-type capping machine is divided into: automatic bottle feeding, automatic cap sorting, cap feeding, capping.   capping, capping, automatic bottle output.It is a fully automatic packaging equipment designed by our company strictly in accordance with national GMP standards and process requirements.The design and manufacturing principle of this machine is to provide the best, most accurate and most efficient capping work under the highest operating efficiency.The main transmission part of the machine is placed in the box body, which avoids the pollution of the materials caused by the wear of the transmission mechanism.etc.，and the parts that are in contact with the materials are polished with high precision.This machine is equipped with safety protection devices such as shutdown without cover and startup with cover.Most parts of the machine are made of aluminum alloy, and the shell is made of high-quality stainless steel plate, which realizes the light weight of the whole machine and easy handling.  The machine can be adjusted according to the height and size of the respective bottle caps within the applicable range.    In particular, the motor control system for bottle clamping, screw capping and conveying is controlled by imported frequency converters.    Users can freely set the production volume within the design range of the machine, which provides more convenience for production arrangements and process formulation.   In summary, UBM-CG series high-speed twist-type capping machine is a high-efficiency equipment with wide application range.   convenient operation,stable operation,easy cleaning, convenient maintenance and durable.

Main features:

(1) Lifting machine to send the cover, the speed of the cover is stable

(2) Reliable operation: stable operation and low noise;

(3) High dust resistance: a unique high dust resistant photoelectric sensor is adopted. (4) Supporting functions: automatic detection of lack of bottles and blocked bottles with

or without aluminum foil on the photoelectric sensor

(5) Simple operation: various operating parameters can be set as required

(6) Convenient maintenance: The operator only needs simple training to operate, the

disassembly, cleaning, and replacement of parts are simple and convenient, without tools;

(7) Sealed and dustproof: equipped with plexiglass cover to reduce dust pollution

Are you looking to improve the efficiency and reliability of your production process? Look no further! In this article, we will discuss the essential role of a reliable liquid filling and capping machine in streamlining production. Discover how the right equipment can enhance your operations and lead to increased productivity and profitability. If you want to take your production to the next level, keep reading to find out why a reliable liquid filling and capping machine is crucial for your business.

Understanding the Role of Liquid Filling and Capping Machines in Production

In the world of production and manufacturing, a reliable liquid filling and capping machine plays a crucial role in streamlining the production process. These machines are designed to efficiently fill containers with liquid products and then seal them with caps, making the entire process faster and more efficient. Understanding the role that these machines play in production is essential for businesses looking to optimize their manufacturing processes.

One of the primary benefits of using a liquid filling and capping machine is the speed and accuracy with which it can fill and seal containers. These machines are capable of filling a large number of containers in a short amount of time, reducing the need for manual labor and increasing overall production output. Additionally, the precision of these machines ensures that each container is filled with the exact amount of liquid product, eliminating the risk of under or overfilling.

Furthermore, these machines are also designed to accommodate different types and sizes of containers, making them versatile and adaptable to different production needs. Whether a business is filling and capping small bottles or large jugs, a liquid filling and capping machine can be adjusted to handle various container sizes, eliminating the need for multiple machines and streamlining the production process even further.

Another significant advantage of using a liquid filling and capping machine is the reduction in product waste. Manual filling and capping processes often result in spills and overfills, leading to wasted product and increased production costs. With a machine, the precise and controlled filling process minimizes waste, ultimately resulting in cost savings for the business.

In addition to speed, precision, and versatility, these machines also contribute to the overall cleanliness and hygiene of the production process. Automated filling and capping reduce the risk of contamination and ensure that the product remains free from impurities, meeting quality and safety standards. This is particularly crucial in industries such as food and pharmaceuticals, where maintaining the integrity of the product is of utmost importance.

When considering the importance of a reliable liquid filling and capping machine, it is also crucial to highlight the technological advancements that have been made in the design and functionality of these machines. Modern liquid filling and capping machines come equipped with advanced features such as automatic cleaning, changeover capabilities, and integrated quality control systems, further optimizing the production process and ensuring consistent product quality.

In conclusion, a reliable liquid filling and capping machine is an essential component of a streamlined production process. These machines offer numerous benefits, including speed, accuracy, versatility, waste reduction, and enhanced product safety. As technology continues to advance, these machines are becoming even more efficient and sophisticated, further solidifying their role as a critical asset in the manufacturing industry. Businesses that invest in a reliable liquid filling and capping machine can expect to see improvements in production efficiency, cost savings, and overall product quality, making it a worthwhile investment for any manufacturing operation.

The Impact of Dependable Machinery on Operational Efficiency

In today’s fast-paced and competitive manufacturing industry, operational efficiency is key to the success of any production process. The impact of dependable machinery, such as a liquid filling and capping machine, cannot be overstated when it comes to streamlining production and ensuring a seamless and cost-effective manufacturing process.

The liquid filling and capping machine is a crucial component of the production line for industries that deal with liquid products, such as beverages, food, pharmaceuticals, and personal care products. The reliability of this machine plays a significant role in operational efficiency, as any downtime or malfunctions can disrupt the entire production process, leading to costly delays and decreased productivity.

One of the primary ways in which a reliable liquid filling and capping machine impacts operational efficiency is through its ability to consistently and accurately fill and seal containers. Inaccurate filling or faulty seals can result in product wastage, rework, and potential damage to brand reputation. A dependable machine ensures precise and consistent filling and capping, reducing wastage and ensuring product quality and integrity.

Furthermore, a reliable liquid filling and capping machine contributes to operational efficiency by reducing the need for manual labor. Manual filling and capping processes are not only time-consuming but also prone to human error. Automation provided by a dependable machine eliminates the need for manual intervention, increasing production speed and efficiency while maintaining product consistency.

The impact of a dependable liquid filling and capping machine on operational efficiency can also be seen in its contribution to overall equipment effectiveness (OEE). OEE is a measure of how effectively a manufacturing operation is utilized and is affected by availability, performance, and quality. A reliable machine ensures high availability by minimizing downtime due to maintenance and repairs, while also improving performance and product quality through consistent operation.

Another aspect of operational efficiency that is influenced by a dependable liquid filling and capping machine is the overall cost of production. By reducing product wastage, labor costs, and maintenance expenses, a reliable machine helps in lowering the cost per unit and improving the overall profitability of the manufacturing process.

In conclusion, the importance of a reliable liquid filling and capping machine in streamlining production cannot be overstated. Its impact on operational efficiency is evident in its ability to ensure accurate and consistent filling and sealing, reduce the need for manual labor, improve overall equipment effectiveness, and lower production costs. For industries dealing with liquid products, investing in a dependable machine is essential for maintaining a competitive edge and achieving a seamless and cost-effective production process.

Key Considerations for Selecting a Reliable Filling and Capping Machine

In today's fast-paced manufacturing environment, the need for a reliable liquid filling and capping machine cannot be understated. Whether you are in the pharmaceutical, food and beverage, or cosmetic industry, having a machine that can efficiently and accurately fill and cap your products is crucial for streamlining production and maintaining high-quality standards. With so many options available on the market, it's important to carefully consider several key factors before selecting a machine that will meet your specific needs.

First and foremost, it's important to consider the type of liquid products you will be filling and capping. Different liquids have different viscosities and flow properties, and not all filling and capping machines are suitable for all types of liquids. For example, if you are filling and capping thick, viscous liquids such as creams or gels, you will need a machine that is specifically designed to handle these types of products. On the other hand, if you are filling and capping thin, free-flowing liquids such as water or juice, a different type of machine may be more appropriate.

In addition to considering the type of liquids you will be working with, it's also important to think about the volume of production you will be dealing with. Some filling and capping machines are designed for high-volume production, while others are better suited for smaller-scale operations. It's crucial to select a machine that can handle the volume of production required for your business, as using a machine that is not appropriately sized for your needs can lead to inefficiency and increased downtime.

Another key consideration for selecting a reliable filling and capping machine is the level of automation and customization that is required for your production process. While some businesses may benefit from fully automated filling and capping machines that require minimal human intervention, others may require a more flexible and customizable solution that allows for easy adjustments and changes to the filling and capping process. It's important to carefully assess your production needs and determine the level of automation and customization that will best suit your requirements.

Additionally, when selecting a filling and capping machine, it's important to consider the overall reliability and performance of the machine. Look for a machine that has a proven track record of reliability and efficiency, and consider factors such as maintenance requirements, ease of cleaning, and the availability of spare parts. A reliable machine that requires minimal maintenance and downtime will help to keep your production process running smoothly and minimize the risk of disruptions.

Finally, it's important to consider the level of support and service that is provided by the manufacturer of the filling and capping machine. Look for a manufacturer that offers comprehensive support, including installation, training, and ongoing technical assistance. Choosing a machine from a reputable manufacturer with a strong support network in place will ensure that you have access to the resources and expertise needed to keep your production process running smoothly.

In conclusion, selecting a reliable liquid filling and capping machine is a crucial decision that can have a significant impact on the efficiency and quality of your production process. By carefully considering factors such as the type of liquids being filled, production volume, level of automation and customization, reliability and performance, and manufacturer support, you can make an informed decision that will best meet the needs of your business. With the right filling and capping machine in place, you can streamline your production process and maintain high-quality standards, ensuring the success and growth of your operation.

Maximizing Productivity and Quality with Streamlined Production Processes

In today's fast-paced manufacturing environment, companies are constantly seeking ways to improve productivity and quality while reducing operational costs. One of the key ways to achieve this is by streamlining production processes, and a reliable liquid filling and capping machine plays a crucial role in this endeavor.

The use of a liquid filling and capping machine is essential in various industries such as pharmaceuticals, beverages, cosmetics, and personal care products, where the accurate and efficient filling and sealing of liquid products is paramount. These machines are designed to handle a wide range of liquids, from thin solutions to thick creams, and can be customized to accommodate various bottle sizes and shapes.

When it comes to maximizing productivity, a liquid filling and capping machine offers several advantages. Firstly, these machines are able to fill and cap bottles at a much faster rate than manual processes, significantly reducing production time and increasing output. This not only allows businesses to meet high demand but also ensures that products are delivered to customers in a timely manner.

Furthermore, a liquid filling and capping machine ensures consistent and precise filling, reducing the risk of overfilling or underfilling bottles. This is particularly important in industries where strict quality control measures are in place to ensure product safety and efficacy. By maintaining accurate fill levels, companies can minimize product wastage and enhance overall quality.

In addition to maximizing productivity, a reliable liquid filling and capping machine also plays a significant role in streamlining production processes. These machines are equipped with advanced technology and automation features that allow for seamless integration into existing production lines. This means that companies can optimize their workflow and eliminate bottlenecks, leading to a more efficient and cost-effective operation.

Moreover, the streamlined production processes facilitated by a liquid filling and capping machine enable companies to better manage their resources and reduce labor costs. By automating the filling and capping process, businesses can reallocate manpower to more value-added tasks, ultimately improving overall productivity and competitiveness in the market.

In conclusion, the importance of a reliable liquid filling and capping machine in maximizing productivity and quality cannot be overstated. By streamlining production processes and integrating advanced technology, companies can achieve higher output, consistent quality, and cost savings. As industries continue to evolve, businesses must invest in the right equipment to stay ahead of the competition and meet the demands of today's consumers. And a liquid filling and capping machine is undoubtedly a crucial investment for any company looking to expand its production capabilities and enhance its brand reputation.

Investing in a Trusted Solution for Seamless Liquid Filling and Capping Operations

In today’s competitive manufacturing landscape, efficiency and reliability are key factors in ensuring a smooth and successful production process. When it comes to liquid filling and capping operations, it is crucial to invest in a trusted solution that can streamline production and deliver consistent and high-quality results. A reliable liquid filling and capping machine can make all the difference in ensuring seamless operations and maximizing productivity.

One of the most significant benefits of investing in a reliable liquid filling and capping machine is the assurance of consistent and accurate filling and capping. Precision and accuracy are essential in the liquid filling and capping process, as any variations can lead to product wastage or compromised quality. A trusted liquid filling and capping machine is designed to deliver precise and uniform filling and capping, minimizing the risk of errors and ensuring that each product meets the required standards.

Furthermore, a reliable liquid filling and capping machine can significantly improve production efficiency. With advanced automation and technology, modern liquid filling and capping machines are capable of high-speed operations, allowing for rapid and continuous production. This not only increases output but also reduces production time, enabling manufacturers to meet the demands of the market while maintaining a competitive edge.

In addition to efficiency, a trusted liquid filling and capping machine also offers versatility and flexibility in accommodating a wide range of products and container types. Whether it is bottles, jars, or containers of varying shapes and sizes, a reliable liquid filling and capping machine can be customized to handle different packaging requirements, making it a valuable asset for manufacturers with diverse product portfolios.

Another crucial aspect of investing in a reliable liquid filling and capping machine is the assurance of product safety and hygiene. With strict regulations and standards governing the production of consumable goods, it is essential to ensure that the filling and capping process is carried out under sanitary conditions. A trusted liquid filling and capping machine is designed with hygiene in mind, offering features such as easy-clean surfaces, sterile filling environments, and contamination prevention mechanisms, to uphold product integrity and consumer safety.

Furthermore, sustainability and cost-effectiveness are also important considerations in modern manufacturing. A reliable liquid filling and capping machine is designed to minimize product wastage and optimize resource utilization, helping manufacturers reduce their environmental footprint and operational costs. By investing in a trusted solution for liquid filling and capping operations, manufacturers can achieve sustainable production practices while achieving economic benefits.

In conclusion, the importance of a reliable liquid filling and capping machine cannot be overstated in today’s manufacturing environment. With its ability to deliver precise, efficient, and hygienic filling and capping operations, a trusted liquid filling and capping machine is a valuable investment for any manufacturer looking to streamline production and achieve consistent and high-quality results. By aligning with the latest industry standards and technological advancements, manufacturers can leverage the benefits of a reliable liquid filling and capping machine to meet the demands of the market and stay ahead of the competition.

Conclusion

In conclusion, the importance of a reliable liquid filling and capping machine cannot be understated when it comes to streamlining production processes. With 13 years of experience in the industry, our company understands the significance of investing in high-quality equipment that can consistently deliver efficient and precise results. By prioritizing the use of reliable machinery, businesses can increase productivity, reduce costs, and ultimately improve their bottom line. As technology continues to advance, it is crucial for companies to stay ahead of the curve and invest in modern solutions that can meet their evolving needs. With a dependable liquid filling and capping machine, businesses can confidently navigate the challenges of production and maintain a competitive edge in their respective markets.