In recent years, China's drug demand continues to increase, more and more drugs in a short period of time to achieve the market. At the same time, relevant regulations are also increasingly stringent requirements for pharmaceutical packaging. Recently, the "Industrial Structure Adjustment Guidance Directory (2024)" issued by the National Development and Reform Commission once again proposed that it will continue to encourage the development and production of new pharmaceutical packaging materials and technologies, that is, mixed-use, intelligent packaging and other new packaging systems and drug delivery devices.



In the face of new trends and new policies, China's pharmaceutical packaging machinery enterprises are constantly strengthening research and development and innovation capabilities to create innovative products that meet market demand. With the continuous improvement of the degree of automation of these innovative products, the pharmaceutical packaging field has been transformed and upgraded at a high speed.

As the upstream link of the pharmaceutical packaging industry chain, only modern, efficient, safe and automated can better improve drug production efficiency, safeguard drug safety, and become an indispensable key part of the industrial chain. At present, China's pharmaceutical packaging machinery industry accounts for 55.7% of the pharmaceutical equipment industry, and the market size has exceeded 100 billion yuan. It can be said that China's pharmaceutical packaging machinery industry has a broad market space in the future, and there is still huge potential to tap.

Specifications and technical parameters

a. Speed：50～120bottles/min

b. Bottle diameter：Φ20～80mm；Bottle height: 35～200mm

c. Applicable desiccant range: 0.5～2g

d. Total equipment power：500W； Voltage：220V 50HZ

e. Size：1150mm×800mm×1900mm Weight：300Kg

f. Transport direction： Left→Right



It is composed of main frame, conveyor belt, bottle dividing mechanism, standard station, coiling mechanism, coiling baffle and operation screen.

Working principle：

The bottle stopper electromagnet on the conveying bottle mechanism feeding bottle track will be transferred by the upper equipment to the bottle, blocking the position of loading desiccant, waiting for loading desiccant, the bottle mouth is aligned with the cutting mechanism. Stepper motor driver to send bag, pull the desiccant bags from the desiccant bag tray, control the length of desiccant bag and control and cut the desiccant bag, put into bottle, bottle conveying mechanism of the conveyor belt dryer will have been loaded into the bottle conveying to the next device, at the same time, added to the bottle of desiccant filling the position of the desiccant bags.



Features

▪ Strong compatibility, suitable for round, oblate, square and oblate square bottles of various specifications and materials.

▪Color-coded and color-free disc-shaped bags of desiccant bags;

▪Adopt pre-release desiccant belt design to avoid uneven bag transfer and ensure the accuracy of bag length control. ▪Adopting desiccant bag thickness self-adaptive design for bag placement to avoid bag breakage during conveying.

▪ High durable blade, accurate and reliable cutting, will not cut the desiccant bag

▪ It has multiple detection alarm control functions such as no bottle not working, fault self-checking, desiccant bag not entering thebottle, etc., to ensure the continuity of equipment operation and the accuracy of the dryer bag filling.

▪ The operation of the whole system can only be linked to the upper and lower processes, with good coordination, no need for special personnel to operate, and labor saving

▪ The photoelectric sensor element is produced in Taiwan, which is stable and durable.

Maintenance and lubrication



1.1 Routine inspection and maintenance

The upper and lower punch should move smoothly. Periodic clean the punch hole and keep a thin oil film.

Lubrication of the central lubrication system should be propriety. The oil circuit should be expedite;

Coat an oil film to the guide rail of the upper guide rail plate after you clear it.

1.2 Maintenance of the main drive worm gear case

The worm and gear runs through the axletree. Generally, it does not need to do the special maintenance, however, you have to ensure that the air around will be smooth and the cooling fan should be in gear when the machine is working.

The oil position in the worm gear case needs the periodic inspection. Change the lubrication after it run for 2000 hours.

The lubrication is L-CKE/P worm and gear lubrication. (Summer: No. 680; winter: No. 460)

Adjust the clearance of the worm and gear again after the long running. The adjustment should under the warm circumstance after the running. Preoperation for 4 hours before and after the regulation, the ascending temperature should less than 35℃.

1.3 Tension of the strap

Check whether the strap can move 1~2cm at the midpoint of the rotary side. If it can, then the tension is suitable.

Regulate the tension of the strap by moving the motor base. After you finish the regulation, tighten the relevant bolt.

1.4 Maintenance of the center lubricating system

Check all the oil circuit and flux in periodic time and regulate them in time.

Timed pour the waste oil in the waste oil case.

When the indicator light of the lubrication shortage is lightened, you should stop the machine, clean or add the oil. The type of the oil: shell omala 150.

The automatic lubricating points are:

1． Lifting worm wheel;

2． Lifting guide axle;

3． Lower wheel worm wheel;

4． Exit guide rail;

5． Filling guide rail;

6． Upper punch;

7． Lower punch

8． Top of the punch

Choose of the lubrication: it is show that, the good lubrication can improve the performance of the machine and reduce the abrasion effectively and reduce the rate of rejects as well. According to the production rules of the medicine, we usually choose the foodstuff level lubrication to avoid the pollution. Through the test, we find when we choose the common No. 46 hydraulic oil, the lubricating performance of the oil will be declines after the machine run over 12 hours or stop using it for one day. It will lead the black block on the die and punch or it will make the upper and lower punch alarm.

After we choose the car lubrication, the lubricating effect will not be changed a lot if the machine works for 24 hours or stop using it for 2 days. From the production effect, the black point and the alarm phenomenon are reduced a lot. If you choose a better one, just like the OMALA 150 and the foodstuff level GL150, you can satisfy the requirements as well.

1.5 Grease lubrication

The equipment is equipped with a set of grease lubrication system. The important axletree parts can add the oil through this system. The dosage can be regulated yourself. Generally, add the oil for one time in a month. The grease lubricant should choose the watery one or it will jam the tube.

Capsule filling machine is a kind of equipment used to correctly fill capsules, aiming to ensure the quality of capsules. This equipment is usually made of stainless steel, with the characteristics of simple operation and easy cleaning, and meets the requirements of GMP (Good Manufacturing Practice). Capsule filling machine can automatically complete the capsule placement, separation, filling, locking and other actions, thereby reducing labor intensity and improving production efficiency. They are suitable for filling various domestic or imported capsules, whether for medicinal or health care products, to ensure uniform filling and high product qualification rate. In addition, capsule filling machine also has the advantages of beautiful and compact, compliance with hygiene requirements, easy maintenance, low power consumption, etc. It is an economical and practical equipment for pharmaceutical industry, health care product factory, small pharmaceutical factory and other units



Following are the different types of capsule machines

一：Semi Automatic Capsule Filling Machine

Semi-automatic capsule filling machines usually require manual operation and are suitable for small pharmaceutical factories, pharmaceutical research units, hospital preparation rooms, etc. ‌This type of equipment generally has the function of arranging and locking capsules, is simple to operate, convenient to maintain, has low power consumption, and is economical and practical. ‌When using a semi-automatic capsule filling machine, you need to pay attention to the tightening of the screws of the equipment, avoid direct sunlight and high temperature environments, and keep the equipment clean and hygienic ‌

1.semi automatic capsule filling machine with button type



Difference: push-button PLC control system

Production capacity：1 to 25,000 per hour

2.semi automatic single-head capsule filling machine



Difference: Touch Screen PLC control system

Production capacity：1 to 25,000 per hour

3.semi automatic double head capsule filling machine



Difference: Touch Screen PLC control system /High Speed And Accurate seeding With Two Heads

Production capacity：38,000-50,000pcs/hour

4.semi automatic liquid capsule filling machine



Difference：Suitable for liquid filling

Production capacity：10,000 capsules/h

二. Fully automatic capsule filling machine

The fully automatic capsule filling machine is between the original orifice plate type and the fully automatic filling machine. It is usually made of all stainless steel, has the characteristics of simple operation, and is suitable for the production of medicinal hollow capsules. ‌This type of machine is generally used in the production of medicinal capsules. It has the characteristics of high efficiency and precision, and can improve production efficiency and product quality

C Type Capsule Filling Machine

We have NJP-200C/NJP-400C/NJP-800C/NJP-1200C Series





1. Rotary design to obtain a patent for utility model, the sealing ring using imported SIL silicone rubber, effectively prevent powder into the internal turntable, good sealing performance, no dust overflow pollution; Transverse biaxial adapt PTFE oil-less bearing, no need refueling; modular structure, equipped with jog operation, convenient maintenance and cleaning, replacement of mold only 15 minutes.

2. Capsule filling filling mechanism obtains the national new patent, adopts the three-dimensional adjustment, makes the metering plate evenly force, the adjustment volume is precise and quick, and the powder recovery device is added, the recycling rate is 100%, which reduces the waste and improves the economic benefit.

3. Capsule suction, capsule outlet, locking and waste rejection adapt double sealing device, one is imported NBR sealing rubber which prevents the loss of lubricating oil. The other seals use the imported SIL silicone rubber sealing ring to block the powder into the bearing, which effectively solves the problem of the card machine that the powder enters the bearing.

4. Encapsulation machine equipped with on-line air pressure die cleaning system, the upper and lower dies are clean and without dust, improve the sowing effect.

5. Precision mold concentricity, zero deviation, ensure that the capsule is not wiping, no damage.

D Type Capsule Filling Machine

We have NJP-1200D/NJP-3000D/NJP-4000D Series



1. Machine maintenance is very easy, just need lubricate the cam one timein the capsule filling machine then the grease can be continuously lubricated, ensuring smooth transmission of the transmission mechanism.and no oil leaking,conform to the GMP requirements.

2. Rotary design to obtain a patent for utility model, the sealing ring using imported SIL silicone rubber, effectively prevent powder into the internal turntable, good sealing performance, no dust overflow pollution; Transverse biaxial adapt PTFE oil-less bearing, no need refueling; modular structure, equipped with jog operation, convenient maintenance and cleaning, replacement of mold only 15 minutes.

3. New Design capsule filling machine adopts large high precision cam indexing box, completely changed the past 83DS failure frequency, even the phenomenon of the fracture of the force shaft and the output shaft. It is the only enterprise that adopts 100DS and 100DS indexing box in our country at present. The continuous operation of the equipment has been guaranteed.

4. The inner groove cam of NJP capsule filling machine is formed by CNC machining center once, no splitting, no splicing, no gap, better stability, no noise in the transmission mechanism in high-speed production of equipment.

5. The filling mechanism obtains the national new patent, adopts the three-dimensional adjustment, makes the metering plate evenly force, the adjustment volume is precise and quick, and the powder recovery device is added, the recycling rate is 100%, which reduces the waste and improves the economic benefit.

6. Equipped with on-line air pressure die cleaning system, the upper and lower dies are clean and without dust, improve the sowing effect.

7. Precision mold concentricity, zero deviation, ensure that the capsule is not wiping, no damage.

8. The filling rod, the upper and lower die holes, the measuring disk adapt non polar electronic polishing treatment, enhance the material fluidity, which has solved the problems of sticky of material, stick with mold and easy to absorb moisture.

In general,Urban Packing not only provides high quality products, but also provides efficient solutions and high quality services. If you are considering purchasing a capsule filling machine, you may wish to get in touch with us , just send your requirements and leave the rest to us.

1.What is a counting machine？

Counting machine is a kind of mechanical equipment that can automatically identify, count the number of items and sort items. The counting machine can be widely used in the production line of electronic appliances, food, medicine and other industries

2.The type of counting machine



The first type is manually operated, with low production capacity, and is mainly used in laboratories, pharmacies, hospitals, research and development institutions, etc. This machine can be placed on a table, so it is also called a desktop counting machine.



The second type is fully automatic pill counting, which does not require manual labor at all from the pill counting, filling station, and bottling stations, greatly improving work efficiency and packaging quality.



The third type is the visual tablet counter, which is an automated device mainly used for fast and accurate counting of granular or small package materials. This type of equipment usually uses multi-channel vision technology, scans and captures images through high-speed line scanning CCD cameras, and uses high-speed processing chips to complete real-time image processing, so as to quickly and accurately identify the number of materials. Visual tablet counters are suitable for various hardware, plastics, powder metallurgy, electronics, food candy, tablets and other products. They can replace traditional metering and weighing methods to achieve accurate, high-speed, flexible, intelligent and efficient operations.