Wenzhou Urban Machinery Co., Ltd. develops and produces types of capsule filling machine for various application upon request. Its design starts with considering the needs of the user, but it is added with fashion, style, and personality thereafter, which makes the product aesthetic, fashionable, and practical. As product design, manufacturing processes, materials, and technology continue to improve, the product will be improved accordingly, showing a wider application in the future.
We wish to maintain the hard-earned reputation for bringing added value to the business of customers with our Urban Machinery branded products. Throughout the entire development process, we urge to build long-term relationships with customers, bringing them the most dependable products to help their business achieve results. Urban Machinery products always help customers maintain a professional image.
The efficient and safe delivery of such products as types of capsule filling machine is always one of our business focuses. At Urban Machinery, the customer can choose various types of transportation. We have established the solid cooperation with well-known reliable companies of shipping, air transport and express to ensure that the products arrive on time and in good condition.
一, equipment structure
Oral liquid filling capping machine is mainly composed of conveying system, cleaning system, filling system, capping system and control system, including:
Conveying system: including conveyor belt, guide rail and other transmission devices, bottles are transported on this device.
Cleaning system: Used to clean bottles and ensure hygiene before filling.
Filling system: Used to inject the oral solution into the bottle.
Screw cap system: used to screw the lid to seal.
Control system: Used to automate the control and operation of the entire equipment.
The filling pump is the core component of the filling system of the oral liquid filling machine. Its main function is to remove the oral liquid from the liquid storage tank and fill it into the bottle. In addition, the equipment is also equipped with gas control systems, sensors and other accessories to ensure the efficient and stable operation of the equipment.
二, work flow
The working process of the oral liquid filling machine can be divided into the following five steps:
1, conveying: the bottle from the conveyor belt into the oral liquid filling machine, through the conveying system into the cleaning system.
2, cleaning: the bottle is cleaned in the cleaning system to ensure the hygiene before filling.
3, filling: after cleaning the bottle into the filling system, under the action of the centrifugal pump, the oral liquid into the bottle.
4. Capping: the filled bottle enters the capping system, and the cap is tightened in the system to complete the sealing operation.
5, conveying: after the screw cap bottle removed from the equipment, into the next link, for packaging, printing, product storage and other follow-up links to prepare.
三, equipment characteristics
The characteristics of oral liquid filling machine can be summarized as follows:
1, high efficiency: oral liquid filling machine can achieve high-speed, continuous, stable and automated production process.
2, easy to operate: the operation of the equipment is simple and convenient, and the automatic production process control can be achieved through the touch screen operation.
3, strong flexibility: especially the filling amount is very flexible, according to different specifications of drug bottles to achieve different filling speed and accuracy.
4, service guarantee: Excellent service team at home and abroad to provide a full range of service guarantee and technical support for equipment to ensure production safety, stability and efficiency.
四. Summary
Oral liquid filling machine is a very important equipment in modern pharmaceutical equipment, which can automatically complete a series of tasks such as bottle cleaning, filling and cap rotation. It is characterized by high efficiency, easy operation and strong flexibility, which not only improves production efficiency, but also effectively reduces production costs. At the same time, the excellent service team at home and abroad provides a full range of service guarantee and technical support for the equipment, which further improves the use value of the equipment. It is believed that the application of oral liquid filling machine will be more and more extensive.
Product features:
1.Forming, heating sealing, batch marking, impression and cutting are with
Rack mandrel for exact and easy fixed position. it is equipped with ruler for easy correction and accuracy orientation.
2.Mechanical hand traction: it adopts double rod of pendulum device which can increase the stroke travel range (up to 180mm). it widely is suitable for all kinds of size packaging of blister. Plate heating, positive forming, upper and lower web plates, heating sealing , automatic feeding, automatic impression and embossing and automatic cutting are easy and reliable operation.
3.It has Positive pressure forming and mechanical punch for uniformity and perfect blister forming. It is applicable for packaging with larger size or special shaped of honey pill, big honey pills and etc. it is equipped with special automatic feeder for packaging of ampoule, syringes and injection vial. It is a machine with wide range of application for packaging.
4.The main drive shaft adopts parallel axis bevel gear reducer, forming, heating sealing, impression and etc. which of mould are adopting pill for tightly and accuracy position-setting, easier to change an save packing material.
5.The body of machine can be produced under the split production for easier moving into the working room.
Note:
1.Optional Equipped with Photocell detecting device
2.Optional Equipped with Acylic glass cover
3.Optional Equipped with ink jet coding device
Specifications and technical parameters
a. Speed：50～120bottles/min
b. Bottle diameter：Φ20～80mm；Bottle height: 35～200mm
c. Applicable desiccant range: 0.5～2g
d. Total equipment power：500W； Voltage：220V 50HZ
e. Size：1150mm×800mm×1900mm Weight：300Kg
f. Transport direction： Left→Right
It is composed of main frame, conveyor belt, bottle dividing mechanism, standard station, coiling mechanism, coiling baffle and operation screen.
Working principle：
The bottle stopper electromagnet on the conveying bottle mechanism feeding bottle track will be transferred by the upper equipment to the bottle, blocking the position of loading desiccant, waiting for loading desiccant, the bottle mouth is aligned with the cutting mechanism. Stepper motor driver to send bag, pull the desiccant bags from the desiccant bag tray, control the length of desiccant bag and control and cut the desiccant bag, put into bottle, bottle conveying mechanism of the conveyor belt dryer will have been loaded into the bottle conveying to the next device, at the same time, added to the bottle of desiccant filling the position of the desiccant bags.
Features
▪ Strong compatibility, suitable for round, oblate, square and oblate square bottles of various specifications and materials.
▪Color-coded and color-free disc-shaped bags of desiccant bags;
▪Adopt pre-release desiccant belt design to avoid uneven bag transfer and ensure the accuracy of bag length control. ▪Adopting desiccant bag thickness self-adaptive design for bag placement to avoid bag breakage during conveying.
▪ High durable blade, accurate and reliable cutting, will not cut the desiccant bag
▪ It has multiple detection alarm control functions such as no bottle not working, fault self-checking, desiccant bag not entering thebottle, etc., to ensure the continuity of equipment operation and the accuracy of the dryer bag filling.
▪ The operation of the whole system can only be linked to the upper and lower processes, with good coordination, no need for special personnel to operate, and labor saving
▪ The photoelectric sensor element is produced in Taiwan, which is stable and durable.
The mixer machine is a mechanical device that uses mechanical force and gravity to evenly mix two or more materials. During the mixing process, it can also increase the contact surface area of the materials to promote chemical reactions;it can also accelerate physical changes.
Commonly used mixers are divided into Three-dimensional Mixing Machine, V series Mixing Machine, Dual Cone Mixing Machine, and Horizontal Ribbon-spiral Mixing Machine
Dual Cone Mixing Machine
I. Main uses:
Dual Cone Mixing Machine is a new type of high-efficiency, high-precision particle mixing equipment. It is widely used in the mixing of various powder particles in the chemical, pesticide, dye, medicine, food, feed, petroleum, metallurgy and mining industries.
II. Main features
(1) Advanced structure, easy operation, safe and reliable operation.
(2) Fast mixing speed and uniform quality. The double spirals of this machine are arranged asymmetrically, with one large and one small, which expands the mixing range, so it is more suitable for mixing materials with different specific gravities.
(3) Significant energy saving effect. Compared with the drum mixer, the energy consumption of this machine is only one-tenth of that of the drum mixer.
(4) The wear and pressure on the granular materials are minimal, and there is no overheating reaction when mixing heat-sensitive materials.
(5) The mixed preparation is stable, and there is no stratification or segregation.
(6) The machine is sealed and dust-free, easy to operate, easy to maintain, and has a long service life. In addition, according to user requirements, the cone can be made into a pressure vessel for pressurization or vacuum operation.
(7) The rotation and revolution of this machine are completed by a set of motors and cycloidal pin reducers.
III. Working principle
(1) Due to the revolution of the double helix, the powder particles move around along the wall of the cone.
(2) Due to the rotation of the spiral blades, the powder is discharged radially toward the center of the cone.
(3) The powder rises from the bottom of the cone and is discharged on the outer peripheral surface of the spiral to mix the materials.
(4) The downward flow of the powder particles caused by the self-rotation of the spiral is due to the combination of the revolution and self-rotation of the spiral in the mixer, forming four flow forms of the powder: convection, shear, diffusion, and infiltration. Therefore, the powder can be quickly mixed evenly in the mixer
Horizontal Ribbon-spiral Mixing Machine
Horizontal Ribbon-spiral Mixing Machine is used to mix dry and powdery materials to achieve the purpose of mixing and mixing evenly. During mixing, the materials in the mixer are subjected to the movement of two rotors moving in opposite directions, and perform compound motion. The double-shaft paddles drive the materials to rotate clockwise and counterclockwise along the inner wall of the machine slot. The materials near the axis rotate axially, and the axial direction is pushed from the inside to both sides. The outer spiral drives the materials near the barrel wall to rotate axially, and the axial direction is pushed from both sides to the inside, thus causing convection circulation and shear infiltration mixing in the material barrel, completing the rapid and uniform mixing of the materials in a relatively short time.
Product features:
1. The U-shaped barrel structure is adopted, which has stable operation, uniform mixing, no dead angle, clean unloading, and a wide range of applications.
2. The inner and outer double-layer ribbons are used for staggered reciprocating mixing, with fast mixing speed and high uniformity
3. The bearings are at both ends of the mixer, and the materials are not easy to enter, and the maintenance rate is low.
4. The screw conveyor is easy to load, and the feed port is flush with the ground, which is labor-saving and convenient to feed.
5. The internal structure and overall design materials have passed the ISO9001 international quality system certification.
Working principle of Horizontal Ribbon-spiral Mixing Machine:
This machine consists of two parts: feeding and mixing.
1. Feeding part: Enter from the feed hopper, lift the material into the mixer through the spiral blade and enter the mixing drum for mixing.
2. Mixing part: When the material enters the mixing drum and performs back and forth staggered motion, the mixing effect is good.
Three-dimensional Mixing Machine
The working principle of the Three-dimensional Mixing Machine is different from that of the traditional rotary mixer. It performs unique translation, rotation, and rocking motion in the three-dimensional space of the cube, so that the material is in a complex motion state such as "rotational flow-translation-inverted falling body" in the mixing barrel, which is the so-called TURBULA state; it generates an alternating pulse to continuously push the material, and the turbulence generated by the motion has a changing energy gradient, so that each particle in the mixed material has an invariable motion state. Each particle constantly changes its position in the frequent motion diffusion, producing a satisfactory mixing effect.
Three-dimensional Mixing Machine consists of a base, a drive system, a three-dimensional motion mechanism, a mixing barrel and an electrical control system. The mixing barrel that is in direct contact with the material is made of high-quality stainless steel, and the inner wall of the barrel is precisely polished.
The series of three-dimensional swings is a novel material mixer widely used in pharmaceutical, chemical, food, light industry and other industries and scientific research units. The machine can evenly mix powdered or granular materials with good flow properties, so that the mixed materials can achieve the best effect.
1. Performance characteristics
1. With multi-directional movement, the material in the barrel has more mixing points and a significant mixing effect. Its mixing uniformity is higher than that of general mixers;
2. The inner wall of the mixing barrel of the three-dimensional swing mixer is precisely polished.
2. Precautions
1. The mixing of this machine is three-dimensional mixing. Safety guardrails are added within the effective range of the barrel to avoid life safety accidents. Before starting the machine, do not stand in front of the barrel to avoid accidents;
2. When loading and unloading, the electric power of the equipment must be stopped to prevent electrical failure and unnecessary accidents.
W series Mixing machine
Working principle:
The W series mixer is a double-conical rotary tank. In the vacuum state of the tank, steam or hot water is introduced into the jacket for heating. The heat contacts the wet material through the inner wall of the tank. The water vapor evaporated after the wet material absorbs heat is pumped away through the vacuum exhaust pipe by the vacuum pump. Since the tank is in a vacuum state, and the rotation inside the tank makes the material constantly flip up and down, inside and outside, the drying speed of the material is accelerated, the drying efficiency is improved, and the purpose of uniform drying is achieved.
Application:
This machine is used for vacuum drying and mixing of powder and granular materials in the pharmaceutical, food, chemical and other industries, especially for materials with the following requirements:
1. Thermossensitive materials that cannot accept high temperatures;
2. Materials that are easily oxidized and dangerous;
3. Materials that need to recover solvents and toxic gases;
4. Materials that require extremely low residual volatile content;
5. Materials that require crystal shape;
V-type Mixing Machine
Working principle:
The mixing barrel of the V-type mixer has a unique structure, high mixing efficiency, no dead angle, and is made of stainless steel. The inner and outer walls are polished, the appearance is beautiful, the mixing is uniform, and the use is extremely wide.
Application:
This machine is used for mixing dry materials and powder particles in pharmaceuticals, food, chemicals and other industries
About Types of Capsule Filling Machine: Things You May Want to Know
