April 15th, 2024

China, April 15th to 19th - As a leading manufacturer in the field of pharmaceutical and packaging machinery, Urban Machine will grandly participate in the up coming 135th Canton Fair exhibition held at guangzhou. We will be carrying a range of outstanding exhibits, including capsule filling machine,tablet presse, blister packing machine and automatic counting bottling machine, showcasing our latest innovations to industry professionals.

Exhibit highlights:

1. Capsule filling machine：We show cased the NJP series of high-efficiency and intelligent pharmaceutical capsule filling machines. Our NJP series equipment not only improves production efficiency, but also ensures drug quality and safety.

2. Tablet Press: Our advanced tablet press provide highly precise control and stability during the tablet manufacturing process to ensure consistent product quality, and can greatly improve production efficiency.

3. Blister packaging machine: Our blister machine uses innovative technology to provide safe and hygienic packaging for pharmaceuticals. A high degree of automation and customization options can meet the needs of different customers.

4. Automatic counting machine for tablet capsule gummy candy: It can efficiently and accurately complete the packaging of medicines gummies, improve production efficiency, and at the same time ensure the accuracy and hygiene standards of medicines.

At 135th Canton Fair, our booth will be a must-see spot for industry professionals. We will provide the audience with a demonstration of the equipment in action, explaining how our technology can meet the needs of the pharmaceutical and packaging fields. In addition, our team will interact closely with customers and partners to discuss cooperation opportunities and industry trends in depth.

About Urban Machine Company:

Urban Machine is a leading global manufacturer specializing in pharmaceutical and packaging machinery, headquartered in Wenzhou, China. Over the past ten years, we have continued to innovate and are committed to providing customers with high-quality, efficient equipment and solutions. We look forward to meeting you at 135th Canton Fair to discuss cooperation opportunities and create the future of the industry together.

Contact information:

Coil Zhan/Abby Ying

Email: sales@urbanpackline.com

Tel/WhatsApp: +86-15868796535/+86-13967786466

Features and innovation:

1.Adopt the spring tube pucks ensuring the same height of sealed tail.

2.Using automatic right color systems ensuring the automatic right superscript of oval or other special-shaped tubes.

3.Adopt mechanical drive mode filling system ensuring the stability of loading.

4.Rising puck style for filling stage.

5.Adopt original binding LEISTER air heater.

6.Hot air inside sealed the tube,cold water circle-cooled the outer wall of the tubes.That ensured the effect of the sealing.

7.Exhaust the harmful gases outdoors by fan (made in Taiwan).

8.After sealing,equipped with air-cooled systems, to avoid heat transfer to the paste.

9.PLC fully automatic control system.

10.High-definition, visual stainless steel frame.

11.The connectiong of emulsifier and filling machine can be easily achieved.

12.The operation of different diameters can be easily changed.

13.Filling,sealing and code-printed can be finished in one machine.

14.Have the tubes auto setdown, tubes auto purge,the mark auto fund,and auto filling and sealing functions.

15.The speed can be stepless frequency convert,the tube setdown function can be finished by main machine matching with console model and big capacity tube store.

16.The product quantity can be controlled.

17.The code mechanical hand print the code automatically in the request position.

18.The data can be showed and controlled directly by human-machine interface.

19.Console model and big capacity tube store.

20.original binding vacuum generator controlled the on tube adsorption positioning device.

21.Adopt tube direction upsidedown examination system,Omron photoelectric cell can test the upsidedown tubes accurately.

Cam indexing.

22.Automatic cleaning and the dust accumulates recycling system.

23.Have the malfunction alarming,the machine gate openning and over-loading stopping device.

24.When filling is finished, the end is blown away by the air blower and cut off ensuring high viscosity materials filling.

25.Column model heat preservation agitation system.(optional).

26.Ultrasonic wave material position automatic detection system.The material position can be accurately detected and can be showed derectly on the touch screen with the match of the BANNER ultrasonic wave position automatic detection system and Siemens module. (optional).

27.No tube no fill.

New Model of capsule filling machine change to touch screen operate control,convenient operation, prolongs the service life ofthe whole body, and more high-end.

Broadcast capsule part adopts the structure of fully automatic capsule filling machine, so asto enhance the precision reduces friction, lock capsule part adopts flat mode, using the pneumatic principle to achieve theautomation, effectively prevent powder tremor, improve product quality,reduce manpower, easy to use.

The new model of Capsule filling machine is of pharmaceutical packaging machinery, the advantages of novel structure, beautiful shape, the use of mechanical and electrica integration control, pneumatic control, equipped with Siemens programmable control (PLC)device, frequency conversion stepless speed regulating device, can respectively complete capsule in place, separation, filling, locking action, on the basis of NTj-C also greatly improved, thus to replace the manual filling,  reduce labor intensity, improve the production efficiency, accurate filling dose on the basis of upgrade again, more in line with the requirements of the pharmaceutical and health.

This machine is composed of several parts: send cystic U-turn separation mechanism, filling mechanism, locking mechanism, variable frequency speed regulating mechanism and pneumatic control and electric control system,protection device and other components, vacuum pump and pump accessories.  Domestic or imported capsule all can be applied, product qualification rate reached 98%.

2.Functions of Main Parts

1)Capsule-sowing mechanism

The mechanism is the hollow capsules from the hopper inserting to the broadcastcapsule tube, see Pic(l)Broadcast capsule tube is arranged below the card reedswitch, when sowing capsule tube is driven by the eccentric wheel falls to the bottom, clamp spring switch pressure the broadcast capsule and pen,then putone rowcapsule(1#,2#,3#,4#,5# and one row 7capsules,0#-6capsules,00#-5capsules,000#-4capsules) Remark:(1#,2#,3#,4#,5# of 420capsule per each,0# of 360 capsules per each,  00# of 300 capsules per each, 000# of 240 capsule per each), when the broadcase capsule tube torise,the clamp spring will close the broadcase capsule tube at once.  Have been falling incapsule comb pushed capsule on Intercalation pushed forward to U-turn position, capsule compression bag

downward pressure and at the same time a U-tum (body down cap upwards), below the diewith negative pressure airflow, when the capsule compression sac head under pressure to leavethe capsule comb, a capsule mould holes under the action of airflow suction mould. becausethe upper mold hole is a small step to prevent the capsule cap in the upper mould, the capsulebody afiected by vacuum continued to decline to the lower die hole, the agency completedcapsule discharge, U-turn, separation capsule.

The mechanism is composed of a single frequency conversion stepless speed regulatingmotor drives the cam rocker, a ratchet mechanism, operation, the cam rotates a circle, a ratchetPropulsion Gear (also is the use of mould is pushed into a row of holes), at the same time thecam drives the rocker to a running cycle.

The mechanism of PLC counting by automatic control, when a mold lined with capsule.mechanism of automatic shutdown, midway need shutdown can also manually. The machinespeed by touch (broadcast capsule frequency) touch input digital regulation, and is equipped See Pic(9)with the display speed

Specifications and technical parameters

a. Speed：50～120bottles/min

b. Bottle diameter：Φ20～80mm；Bottle height: 35～200mm

c. Applicable desiccant range: 0.5～2g

d. Total equipment power：500W； Voltage：220V 50HZ

e. Size：1150mm×800mm×1900mm Weight：300Kg

f. Transport direction： Left→Right

It is composed of main frame, conveyor belt, bottle dividing mechanism, standard station, coiling mechanism, coiling baffle and operation screen.

Working principle：

The bottle stopper electromagnet on the conveying bottle mechanism feeding bottle track will be transferred by the upper equipment to the bottle, blocking the position of loading desiccant, waiting for loading desiccant, the bottle mouth is aligned with the cutting mechanism. Stepper motor driver to send bag, pull the desiccant bags from the desiccant bag tray, control the length of desiccant bag and control and cut the desiccant bag, put into bottle, bottle conveying mechanism of the conveyor belt dryer will have been loaded into the bottle conveying to the next device, at the same time, added to the bottle of desiccant filling the position of the desiccant bags.

Features

▪ Strong compatibility, suitable for round, oblate, square and oblate square bottles of various specifications and materials.

▪Color-coded and color-free disc-shaped bags of desiccant bags; 

▪Adopt pre-release desiccant belt design to avoid uneven bag transfer and ensure the accuracy of bag length control. ▪Adopting desiccant bag thickness self-adaptive design for bag placement to avoid bag breakage during conveying. 

▪ High durable blade, accurate and reliable cutting, will not cut the desiccant bag 

▪ It has multiple detection alarm control functions such as no bottle not working, fault self-checking, desiccant bag not entering thebottle, etc., to ensure the continuity of equipment operation and the accuracy of the dryer bag filling. 

▪ The operation of the whole system can only be linked to the upper and lower processes, with good coordination, no need for special personnel to operate, and labor saving 

▪ The photoelectric sensor element is produced in Taiwan, which is stable and durable.

Maintenance and lubrication

1.1 Routine inspection and maintenance

The upper and lower punch should move smoothly.   Periodic clean the punch hole and keep a thin oil film.

Lubrication of the central lubrication system should be propriety.   The oil circuit should be expedite;

Coat an oil film to the guide rail of the upper guide rail plate after you clear it.

1.2 Maintenance of the main drive worm gear case

The worm and gear runs through the axletree.   Generally, it does not need to do the special maintenance, however, you have to ensure that the air around will be smooth and the cooling fan should be in gear when the machine is working.

The oil position in the worm gear case needs the periodic inspection.   Change the lubrication after it run for 2000 hours.

The lubrication is L-CKE/P worm and gear lubrication.   (Summer: No. 680;   winter: No. 460)

Adjust the clearance of the worm and gear again after the long running.   The adjustment should under the warm circumstance after the running.   Preoperation for 4 hours before and after the regulation, the ascending temperature should less than 35℃.

1.3 Tension of the strap

Check whether the strap can move 1~2cm at the midpoint of the rotary side.   If it can, then the tension is suitable.

Regulate the tension of the strap by moving the motor base.   After you finish the regulation, tighten the relevant bolt.

1.4 Maintenance of the center lubricating system

Check all the oil circuit and flux in periodic time and regulate them in time.

Timed pour the waste oil in the waste oil case.

When the indicator light of the lubrication shortage is lightened, you should stop the machine, clean or add the oil.   The type of the oil: shell omala 150.

The automatic lubricating points are:

1．  Lifting worm wheel;

2．  Lifting guide axle;

3．  Lower wheel worm wheel;

4．  Exit guide rail;

5．  Filling guide rail;

6．  Upper punch;

7．  Lower punch

8．  Top of the punch

Choose of the lubrication: it is show that, the good lubrication can improve the performance of the machine and reduce the abrasion effectively and reduce the rate of rejects as well.   According to the production rules of the medicine, we usually choose the foodstuff level lubrication to avoid the pollution.   Through the test, we find when we choose the common No. 46 hydraulic oil, the lubricating performance of the oil will be declines after the machine run over 12 hours or stop using it for one day.   It will lead the black block on the die and punch or it will make the upper and lower punch alarm.

After we choose the car lubrication, the lubricating effect will not be changed a lot if the machine works for 24 hours or stop using it for 2 days.   From the production effect, the black point and the alarm phenomenon are reduced a lot.   If you choose a better one, just like the OMALA 150 and the foodstuff level GL150, you can satisfy the requirements as well.

1.5 Grease lubrication

The equipment is equipped with a set of grease lubrication system.   The important axletree parts can add the oil through this system.   The dosage can be regulated yourself.   Generally, add the oil for one time in a month.   The grease lubricant should choose the watery one or it will jam the tube.