This machine is a kind of small plastic bottle thermoforming filling & sealing equipment,it's suitable for small batch filling in pharmacy,pesticide,cosmetic,food & beverage and nutrition etc. Field for liquid & Cream material,it's widely used for filling oral liquid,liquid pesticide & fertilizer,E-Liquid,liquid & Cream cosmetic,edible oil,beverage and liquid health care product etc.



GGS-240 oral liquid plastic bottle automatic forming and filling machine, including a frame, a feeding device and a control system, which is characterized by: The frame is successively provided with a coil preheating device, a plastic bottle forming device, a filling device, a tail sealing device, a blanking device and an indentation device, and the feeding device, a coil preheating device, a plastic bottle forming device, a filling device, a tail sealing device, a blanking device and an indentation device are connected with the control system. The utility model has the advantages of compact structure, automatic operation, low manufacturing cost and high production efficiency.

Features and innovation:

1. The machine adopt PLC control and stepless altering frequency adjustment.

2. The machine can finish the following working procedure automatically through the program: PVC Roller release ,PVC Preheating ,bottle forming ,filling,end sealing & batch number ,perforation & end Punching and Cutting.

3. The machine adopt the human-machine interface operation, operation is easy and simple.

4. The filling head has no leak through ,not appear foam and overflow.

5. The contact parts with the filled liquid adopt SUS316L, conforms to the GMP standard.

6. The main pneumatic component and electric parts adopt well-known brand products.

7. Filling system can choose peristaltic pump, piston pump, rotary valve pump according to different filling material, measuring is precisely and the filling difference is small.

Requirements of personnel

Who is allowed to operate the machine?

○ Persons who are entitled to carry out such work because of their training and qualification

○ Persons who are assigned to carry out such work by the operator of the machine



Measures to be taken before maintenance work

·Switch off the machine according to this operating manual and secure it against accidental switching on.

·Lock the main command devices and pull out the key and/or attach a warning sign to the main switch.

·Guard off the working area generously.

·Inform operating personnel and nominate a supervisor.

Measures to be taken after maintenance work before switching back on

·Check safety devices

·Check the fault-free operational procedure of the machine (collision?)

Information on maintenance work

General informations



·Please observe all setting, maintenance, and inspection work and intervals as prescribed in the operating manual including information on exchanging parts.

·Comply with the method of switching on/off the machine as described in this manual.

·For maintenance work appropriate workshop equipment is absolutely necessary.

·Make known the location and operation of fire extinguishers.

·Take heed of the fire-alarm and fire-fighting facilities.

·Clean machine - especially connections and unions - before maintenance/repair work of oil, fuel, or protective agents.

·Do not use any corrosive cleaning agents.

Disposal of batteries/accumulators, lubricants and problem substances

Protect your environment

Do not dispose of lubricants into the regular waste, or pour into the public sewer system.

Please take such substances to special disposal facilities.

Before dismantling for further use or for scrapping clean entirely of oils and other substances that could pollute water.



Information on maintenance work

Lubrication



·Please observe lubrication instructions of the manufacturer.

·For all lubricants, a guarantee of high ageing stability must be provided. In addition, please observe that for refills the brand, oil type and quality must be retained, i.e. if changes must be made, a mixing of different oils must be avoided.

Conical lubrication nipples

All lubricant nipples must be lubricated as per the maintenance/lubrication plan.

·Clean all lubrication nipples before lubricating with a grease gun.

Generally a grease gun is sufficient for lubrication. If, however, a high-pressure gun operated with compressed air is used the overpressure should not exceed l000kPa (10 bar).

Information on cleaning



Work instructions



Information on cleaning

Composition of the cleaning agents



Use only cleaning agents and^disinfectants that proven in the past to cause no damage to the machine.

New agents should be tested prior to use.

In case of doubt please inquire with our service department specifying the agent and its chemical composition.

New Model of capsule filling machine change to touch screen operate control,convenient operation, prolongs the service life ofthe whole body, and more high-end.

Broadcast capsule part adopts the structure of fully automatic capsule filling machine, so asto enhance the precision reduces friction, lock capsule part adopts flat mode, using the pneumatic principle to achieve theautomation, effectively prevent powder tremor, improve product quality,reduce manpower, easy to use.

The new model of Capsule filling machine is of pharmaceutical packaging machinery, the advantages of novel structure, beautiful shape, the use of mechanical and electrica integration control, pneumatic control, equipped with Siemens programmable control (PLC)device, frequency conversion stepless speed regulating device, can respectively complete capsule in place, separation, filling, locking action, on the basis of NTj-C also greatly improved, thus to replace the manual filling, reduce labor intensity, improve the production efficiency, accurate filling dose on the basis of upgrade again, more in line with the requirements of the pharmaceutical and health.

This machine is composed of several parts: send cystic U-turn separation mechanism, filling mechanism, locking mechanism, variable frequency speed regulating mechanism and pneumatic control and electric control system,protection device and other components, vacuum pump and pump accessories. Domestic or imported capsule all can be applied, product qualification rate reached 98%.

2.Functions of Main Parts

1)Capsule-sowing mechanism

The mechanism is the hollow capsules from the hopper inserting to the broadcastcapsule tube, see Pic(l)Broadcast capsule tube is arranged below the card reedswitch, when sowing capsule tube is driven by the eccentric wheel falls to the bottom, clamp spring switch pressure the broadcast capsule and pen,then putone rowcapsule(1#,2#,3#,4#,5# and one row 7capsules,0#-6capsules,00#-5capsules,000#-4capsules) Remark:(1#,2#,3#,4#,5# of 420capsule per each,0# of 360 capsules per each, 00# of 300 capsules per each, 000# of 240 capsule per each), when the broadcase capsule tube torise,the clamp spring will close the broadcase capsule tube at once. Have been falling incapsule comb pushed capsule on Intercalation pushed forward to U-turn position, capsule compression bag





downward pressure and at the same time a U-tum (body down cap upwards), below the diewith negative pressure airflow, when the capsule compression sac head under pressure to leavethe capsule comb, a capsule mould holes under the action of airflow suction mould. becausethe upper mold hole is a small step to prevent the capsule cap in the upper mould, the capsulebody afiected by vacuum continued to decline to the lower die hole, the agency completedcapsule discharge, U-turn, separation capsule.

The mechanism is composed of a single frequency conversion stepless speed regulatingmotor drives the cam rocker, a ratchet mechanism, operation, the cam rotates a circle, a ratchetPropulsion Gear (also is the use of mould is pushed into a row of holes), at the same time thecam drives the rocker to a running cycle.

The mechanism of PLC counting by automatic control, when a mold lined with capsule.mechanism of automatic shutdown, midway need shutdown can also manually. The machinespeed by touch (broadcast capsule frequency) touch input digital regulation, and is equipped See Pic(9)with the display speed

Working principle:

The coating machine is mainly used in the pharmaceutical industry for the production of pills and tablets, and can also be used for the rolling, mixing and polishing of spherical or granular materials in the food, light industry and chemical industry. For example: chocolate polishing, wrapping peanuts, sugar, seasoning, manufacturing glutinous rice balls, pearl powder balls, rolling desiccant, production of chemical fillers, aluminum hydroxide balls, aluminum oxide balls, porcelain molecular sieve, catalyst. This machine is suitable for clinic, college laboratory, research institute, pharmacy and other chemical industry.

The pan body is rotated clockwise to make the sugar-coated tablets roll and slide in the pan, and the sugar-coated powder is evenly distributed on all the plain tablets by pouring the sugar-coated powder into the hand. The electric thermal blower attached with the machine can be heated by extending the outlet pipe into the ball. At the same time, the blower can pass hot air into the inner layer of the pan to remove the surface water of the tablets, so as to obtain the sugar-coated tablets with stiff cell.



Features:

1. The control system composed of PLC and HMI has reasonable design, flexible programming, can adapt to different pharmaceutical process needs, reliable work, stable performance, in line with GMP requirements.

2. Under the action of the streamline guide plate agitator, the plain sheet can be turned smoothly, exchanged frequently, and the plain sheet can be eliminated from the height and collision, and the debris and edge can be eliminated, and the yield can be improved. The narrow surface of the baffle avoids the adhesion of the dressing on its surface, saves the dressing and improves the quality of the drug.

3. Constant pressure variable peristaltic pump, cancel the return pipe. The rotation radius of the roller changes at any time with the change of pressure, and the output slurry and spray volume are automatically balanced, which stabilizes the atomization effect, simplifies the spray system, prevents the spray gun from clogging, saves the dressing, and is simple to clean and has no dead Angle.

4. Specially designed and manufactured spray gun for coating, uniform atomization, large spray surface, universal adjustable nozzle is not affected by the amount of loading; The spray gun plugs the cleaning mechanism, which can make the coating continuous, shorten the coating time and save the coating dressing.

Specifications and technical parameters

a. Speed：50～120bottles/min

b. Bottle diameter：Φ20～80mm；Bottle height: 35～200mm

c. Applicable desiccant range: 0.5～2g

d. Total equipment power：500W； Voltage：220V 50HZ

e. Size：1150mm×800mm×1900mm Weight：300Kg

f. Transport direction： Left→Right



It is composed of main frame, conveyor belt, bottle dividing mechanism, standard station, coiling mechanism, coiling baffle and operation screen.

Working principle：

The bottle stopper electromagnet on the conveying bottle mechanism feeding bottle track will be transferred by the upper equipment to the bottle, blocking the position of loading desiccant, waiting for loading desiccant, the bottle mouth is aligned with the cutting mechanism. Stepper motor driver to send bag, pull the desiccant bags from the desiccant bag tray, control the length of desiccant bag and control and cut the desiccant bag, put into bottle, bottle conveying mechanism of the conveyor belt dryer will have been loaded into the bottle conveying to the next device, at the same time, added to the bottle of desiccant filling the position of the desiccant bags.



Features

▪ Strong compatibility, suitable for round, oblate, square and oblate square bottles of various specifications and materials.

▪Color-coded and color-free disc-shaped bags of desiccant bags;

▪Adopt pre-release desiccant belt design to avoid uneven bag transfer and ensure the accuracy of bag length control. ▪Adopting desiccant bag thickness self-adaptive design for bag placement to avoid bag breakage during conveying.

▪ High durable blade, accurate and reliable cutting, will not cut the desiccant bag

▪ It has multiple detection alarm control functions such as no bottle not working, fault self-checking, desiccant bag not entering thebottle, etc., to ensure the continuity of equipment operation and the accuracy of the dryer bag filling.

▪ The operation of the whole system can only be linked to the upper and lower processes, with good coordination, no need for special personnel to operate, and labor saving

▪ The photoelectric sensor element is produced in Taiwan, which is stable and durable.