Professional pharmaceutical machines manufacturer & Exporter engaged in the pharmaceutical packaging industries - Urban Machinery
medicine packaging machine is developed by Wenzhou Urban Machinery Co., Ltd. for enhancing the corporate status in the market. Thanks to our designers' day-and-night effort, the product presents a perfect marketing effect with its appealing design style. It has a promising market prospect for its unique design. In addition, it comes with guaranteed quality. It is produced by the most advanced machines and adopts the state-of-the-art technology, which attributes to the realization of its strong functionality characteristics.
All our products receive wide praises from purchasers at home and abroad since launched. Besides the distinguished features of our hot-selling product mentioned above, they also enjoy a significant competitive advantage in their price. In a word, for satisfying a large market need and achieving a bright future in the industry, more and more customers choose Urban Machinery as their long-term partners.
To improve customer satisfaction while purchasing medicine packaging machine and suchlike products, the 'Urban Machinery Code of Conduct' has been established, stressing that all employees must act with integrity and exhibit the utmost sincerity in the following three areas: responsible marketing, product standards, and protection of customer privacy.
1. Clean before production
| No | Clean content | Cleaning methods and tools | Requires | Responsible |
|---|---|---|---|---|
| 1 | Machine outer surface | Wipe with a clean wet towel | Clean and dust-free | Operator |
| 2 | Outer surface of bottlefeeding track | Wipe with a clean wet towel | Clean and dust-free | Operator |
| 3 | Inside the body | Open the hood and wipe with a clean towel | Remove dust and dirt | Operator |
| 4 |
Inside and outside the hopper Feeding guide tube Feeding outlet |
After wiping with a clean towel, wipe and clean with 75% industrial alcohol. | Remove dirt and disinfect | Operator |
2.Clean after shift production
| No | Clean content | Cleaning methods and tools | Requires | Responsible |
|---|---|---|---|---|
| 1 |
Inside and outside the whole machine Outer surface of bottle feeding track |
Wipe with a clean towel | clean;no dust | Operator |
| 2 |
Feeding guide tube and inside and outside of the hopper Feeding outlet |
Wipe with a clean wet towel and then wipe with 75% industrial alcohol. | clean,dust-free and disinfect | Operator |
3. When changing material types, the equipment should be cleared. Precautions for site clearance:
1. Cut off the main power supply;
2. Hopper cleaning. Remove the hopper and clean it separately;
3. Cleaning of vibrating plate and corrugated plate. Wipe repeatedly with 75% medical alcohol.
4. Counting parts are clean. Pull out the guide tube, photoelectric sensor and each connecting line, wipe the lens of the photoelectric head with absorbent cotton or medical gauze to remove dust.
This machine is a kind of small plastic bottle thermoforming filling & sealing equipment,it's suitable for small batch filling in pharmacy,pesticide,cosmetic,food & beverage and nutrition etc. Field for liquid & Cream material,it's widely used for filling oral liquid,liquid pesticide & fertilizer,E-Liquid,liquid & Cream cosmetic,edible oil,beverage and liquid health care product etc.
GGS-240 oral liquid plastic bottle automatic forming and filling machine, including a frame, a feeding device and a control system, which is characterized by: The frame is successively provided with a coil preheating device, a plastic bottle forming device, a filling device, a tail sealing device, a blanking device and an indentation device, and the feeding device, a coil preheating device, a plastic bottle forming device, a filling device, a tail sealing device, a blanking device and an indentation device are connected with the control system. The utility model has the advantages of compact structure, automatic operation, low manufacturing cost and high production efficiency.
Features and innovation:
1. The machine adopt PLC control and stepless altering frequency adjustment.
2. The machine can finish the following working procedure automatically through the program: PVC Roller release ,PVC Preheating ,bottle forming ,filling,end sealing & batch number ,perforation & end Punching and Cutting.
3. The machine adopt the human-machine interface operation, operation is easy and simple.
4. The filling head has no leak through ,not appear foam and overflow.
5. The contact parts with the filled liquid adopt SUS316L, conforms to the GMP standard.
6. The main pneumatic component and electric parts adopt well-known brand products.
7. Filling system can choose peristaltic pump, piston pump, rotary valve pump according to different filling material, measuring is precisely and the filling difference is small.
Our automatic tube filling and sealing machine is a multi‑functional rotary packaging unit built for processing pastes, creams, ointments and high‑viscosity gels inside plastic and laminated soft tubes. It consolidates tube feeding, volumetric filling, hot‑air sealing and batch date coding within one compact unit. Built‑in safety interlocks and well‑known brand core components guarantee stable round‑the‑clock production for cosmetic, personal‑care, pharmaceutical and health‑care manufacturing sites. Operators can quickly switch between different tube diameters for flexible batch production.
Spring‑supported tube pucks hold tubes securely in position throughout sealing cycles. This mechanical design keeps sealed tail heights uniform across the whole production batch, improving finished‑product visual consistency.
The integrated colour‑mark tracking system enables accurate automatic superscript alignment for oval tubes and other non‑standard special‑shaped tubes, ensuring graphics and text are correctly positioned after sealing.
Adopting mechanical transmission for the filling assembly, this design delivers steady material loading performance and reduces volumetric deviation for viscous paste‑type raw materials.
The filling station applies rising‑puck movement. Tubes lift toward the filling nozzle during dosing, minimising foam generation and material splashing inside soft tubes.
Fitted with original LEISTER hot‑air heater as the core heating source, offering stable heat output and long service life for continuous tube‑sealing workflows.
Hot air heats and melts tube inner layers for reliable sealing, meanwhile circulating cold‑water cools tube outer walls. This dual‑temperature treatment delivers durable, wrinkle‑free sealing quality and prevents tube‑wall over‑deformation.
A high‑quality Taiwan‑made exhaust fan extracts hot fumes and harmful volatile gases out of the workshop environment, improving on‑site working conditions for operators.
After sealing is completed, built‑in air cooling rapidly dissipates residual sealing heat. It stops excessive heat from conducting into paste or cream products and protects heat‑sensitive formulations.
All major production cycles are managed by a programmable logic controller, for centralised process logic, fault judgment and parameter storage.
The machine frame is constructed with sanitary stainless‑steel, with transparent protective guards. Operators can directly observe running status while meeting basic hygiene requirements for cosmetic and pharma production.
Simple mechanical‑pipeline interfaces allow straightforward linking between this tube filler and upstream emulsifier mixing equipment, streamlining your whole production workflow.
Tooling adjustments are simplified. Manufacturers can switch among tubes of different inner diameters without complex re‑calibration, supporting multi‑SKU small‑batch‑to‑medium‑batch manufacturing.
One single machine finishes tube filling, tail sealing and date / batch code printing. It saves factory floor space and cuts handling steps between separate stations.
Complete automatic functions cover tube feeding, tube rejection, colour‑mark searching, material filling and tube sealing, lowering manual intervention requirements.
Production speed supports stepless frequency conversion adjustment. Combined with console‑type high‑capacity tube storage bin, the main unit can realise automated bulk tube feeding.
Built‑in counting function lets operators set target output quantity; the machine keeps real‑time statistics of finished tubes for production record‑keeping.
Mechanical code‑printing robot automatically stamps batch codes exactly on pre‑defined tube positions for traceability of finished goods.
Operational data, running status and fault prompts are visualised on the human‑machine interface touch panel. Operators adjust recipes directly on‑screen.
Large‑volume tube‑holding magazine reduces the frequency of manual tube refilling during long production runs.
Original‑equipped vacuum generator drives tube adsorption and positioning devices, ensuring accurate tube pick‑up before filling cycles.
Omron photo‑electric sensors precisely identify upside‑down mis‑oriented tubes. Cam‑indexing rotary turret delivers stable station‑to‑station transfer for every processing step.
Integrated self‑cleaning and dust‑residue recycling setup collects splashed paste and dust particles, keeping internal chambers cleaner and lowering cross‑contamination risks.
Equipped with malfunction alarm prompts, safety interlock for machine‑gate opening, and overload‑triggered emergency stop device to safeguard operators and mechanical assemblies.
Once filling finishes, an air‑blow blower trims residual material from tube tails. This feature is optimised for processing extremely high‑viscosity pastes and gels.
Optional insulated stirring tank keeps raw materials at stable temperature, preventing thick paste from solidifying inside the feeding hopper.
Matched with BANNER ultrasonic level sensor and Siemens signal module, this optional system accurately monitors material stock level, and displays real‑time level readings on the touch‑screen HMI.
When no tube is detected in position, the system skips the filling action automatically, avoiding waste of paste material.
A: Yes. It supports fast change‑over for different tube diameters. Tooling replacement allows processing various plastic and laminated soft‑tube dimensions.
A: It covers malfunction alarm, safety gate interlock, overload stop and no‑tube‑no‑fill logic, protecting operators and reducing raw‑material waste.
A: Users can select column‑model heat‑preservation stirring tank and BANNER ultrasonic material‑level monitoring system for special high‑viscosity or temperature‑sensitive materials.
A: It uses LEISTER hot‑air inner heating sealing plus circulating‑water outer‑wall cooling, to achieve neat and stable sealing results for plastic and laminated tubes.
The application of counting machine in the pharmaceutical industry is mainly reflected in the counting of capsules, tablets, particles, bottling, bagging process. This kind of equipment is not only suitable for pharmaceutical industry, but also widely used in hospitals, food and other industries, counting, bottling, bagging or canning solid articles with regular shape. counting machine is made of stainless steel and other high quality materials, has the characteristics of small size, light weight, low noise, accurate counting, easy operation and easy maintenance. The drug contact part is made of stainless steel, to ensure the cleanliness of the package, in accordance with GMP requirements, is an ideal special equipment for counting, bottling and bagging of drugs such as capsules, tablets and granules.
The counting granulator works by means of several pieces of electromagnetic vibration. when the bottle does not reach the feeding port, the plate does not rotate; when the bottle is placed at the feeding port, the motor drives the plate to rotate to make the drug enter the bottle automatically. It is convenient and quick to change the counting disk of different specifications and models, without any other adjustment. This kind of machine is the smallest, advanced, beautiful and economical counting bottling, bagging equipment in China at present.
In addition, the development of pellet machine industry also reflects the technological progress of the entire pharmaceutical packaging equipment industry and the improvement of international competitiveness. As one of the high-end pharmaceutical packaging equipment, pellet machine in the pharmaceutical, hospital, food and other industries, not only improves the production efficiency, also reduces manual error, improves the packaging quality, is the future star in the pharmaceutical packaging equipment industry
一:the application range of electronic counting granulator
1. Pharmaceutical industry
Electronic pellet counting machine can be used in pharmaceutical packaging production line, for tablets, capsules, particles and other small particles of medicinal materials can achieve high-speed counting, efficient packaging, to meet the efficient production and production quality requirements.
2. Food industry
Electronic counting machine can be used in candy, potato chips, biscuits, nuts and other food packaging production line, for small particles of material can be accurately measured, control the number of packaging, to ensure the quality and quantity of goods produced.
3. Chemical industry
Electronic counting granulator also has a wide range of applications in the chemical production process, can accurately calculate the amount and flow of petrochemical, fine chemicals, synthetic ammonia, rubber additives and other materials, improve the stability of the production process, improve production efficiency.
二:the advantages of electronic counting machine
1. High precision
Electronic counting granulator uses high-precision weighing sensor for counting, high precision, small error, reduce manual operation in the production process, greatly reduce the error and loss.
2. High degree of automation
The electronic counting machine can realize automatic counting and automatic packaging, which simplifies the entire production line and improves production efficiency and output.
3. High reliability
The structure of the electronic counting granulator is simple, easy to maintain, low maintenance cost, and can work stably for a long time to meet the needs of continuous production and mass production of enterprises.
Maintenance and lubrication
1.1 Routine inspection and maintenance
The upper and lower punch should move smoothly. Periodic clean the punch hole and keep a thin oil film.
Lubrication of the central lubrication system should be propriety. The oil circuit should be expedite;
Coat an oil film to the guide rail of the upper guide rail plate after you clear it.
1.2 Maintenance of the main drive worm gear case
The worm and gear runs through the axletree. Generally, it does not need to do the special maintenance, however, you have to ensure that the air around will be smooth and the cooling fan should be in gear when the machine is working.
The oil position in the worm gear case needs the periodic inspection. Change the lubrication after it run for 2000 hours.
The lubrication is L-CKE/P worm and gear lubrication. (Summer: No. 680; winter: No. 460)
Adjust the clearance of the worm and gear again after the long running. The adjustment should under the warm circumstance after the running. Preoperation for 4 hours before and after the regulation, the ascending temperature should less than 35℃.
1.3 Tension of the strap
Check whether the strap can move 1~2cm at the midpoint of the rotary side. If it can, then the tension is suitable.
Regulate the tension of the strap by moving the motor base. After you finish the regulation, tighten the relevant bolt.
1.4 Maintenance of the center lubricating system
Check all the oil circuit and flux in periodic time and regulate them in time.
Timed pour the waste oil in the waste oil case.
When the indicator light of the lubrication shortage is lightened, you should stop the machine, clean or add the oil. The type of the oil: shell omala 150.
The automatic lubricating points are:
1. Lifting worm wheel;
2. Lifting guide axle;
3. Lower wheel worm wheel;
4. Exit guide rail;
5. Filling guide rail;
6. Upper punch;
7. Lower punch
8. Top of the punch
Choose of the lubrication: it is show that, the good lubrication can improve the performance of the machine and reduce the abrasion effectively and reduce the rate of rejects as well. According to the production rules of the medicine, we usually choose the foodstuff level lubrication to avoid the pollution. Through the test, we find when we choose the common No. 46 hydraulic oil, the lubricating performance of the oil will be declines after the machine run over 12 hours or stop using it for one day. It will lead the black block on the die and punch or it will make the upper and lower punch alarm.
After we choose the car lubrication, the lubricating effect will not be changed a lot if the machine works for 24 hours or stop using it for 2 days. From the production effect, the black point and the alarm phenomenon are reduced a lot. If you choose a better one, just like the OMALA 150 and the foodstuff level GL150, you can satisfy the requirements as well.
1.5 Grease lubrication
The equipment is equipped with a set of grease lubrication system. The important axletree parts can add the oil through this system. The dosage can be regulated yourself. Generally, add the oil for one time in a month. The grease lubricant should choose the watery one or it will jam the tube.